Key Activities & Responsibilities

Strategic

Driving lean manufacturing initiative for plant by identifying projects through VSM (Value Stream Mapping) & other tools like JIT, KANBAN, Lead time reduction, 5s etc.
Advise the senior management on budget preparation of manpower and hiring.
Conduct mapping and recording of processes/ activities, estimating gap analysis using lean tools & basic principles of motion economy.
Plan and deploy manpower in respective direct & indirect areas based on work content estimation through the implementation of IE tools to meet production demands at optimized costs.
Plan and finding solution for TAT reduction for inventory management.

Productivity Improvement

Work content calculation and suggestion for contract renewal.
Video analysis for recent & existing SKUs in back shifts.
Drive set up change reduction projects with Video Analysis, ECRS etc. techniques.
Drive automation projects to reduce man interference.
Work on cycle time reduction on bottleneck machines by taking up man machine motion study.
Use of Time & Motion Study,



Basic MOST® and Mini MOST® for associate output improvement.

Ergonomics

Rearrange layout for Muri free working.
Independently work on improvement of layout of plants and offices.
Suggest team for selection of MHEs as a part of ergonomic issue.

Documentation & Analysis

Analyze performance indicators, trends and information from the daily processes and take necessary actions where appropriate.
Conduct various analysis to ensure NVAs are reduced.
Conduct the non-achieving parameter analysis and collectively action through DWM process.
Perform detailed analysis on the reports generated and make recommendations and present it to the top management.
Prepare plan v/s actual reports for targets achieved for manufacturing KPIs.
Review and update Visual standards for improvement in work culture.

Team & Relationship Management

Organize and develop an environment for shop floor associates to work according to optimum

📌 Associate Manager (Dahej)
🏢 Yokohama-ATG
📍 Dahej