10 Sep
|
Skyline infra solutions
|
Dhansar
10 Sep
Skyline infra solutions
Dhansar
Production Planning & Execution
- Daily Target Achievement: Execute daily production schedules to meet dispatch targets (e.g., specific number of bricks/blocks per shift).
- Cycle Time Optimization: Monitor the vibro-press or hydraulic machine cycle times to ensure maximum output without compromising machine health.
- Shift Management: Organize shift rosters, ensuring machines are manned 24/7 (if applicable) or during peak hours without gaps.
- Process Flow Control: Oversee the entire line from raw material feeding (pan mixer) to the conveyor belt, pressing, and stacking.
2. Quality Control (QC)
- Mix Design Adherence: Strictly enforce the mandated mix ratios of Fly Ash, Cement, Sand/Stone Dust, and Grit. Ensure water-cement ratio is consistent to prevent breakage.
- Color & Finish (Pavers): Monitor the "Face Mix" (top layer) for paver blocks to ensure consistent pigmentation and smooth finish.
- Dimensional Accuracy: Regularly measure product dimensions (height and thickness) using Vernier calipers to ensure they meet IS codes (e.g., IS 15658 for pavers,
IS 12894 for fly ash bricks).
- Curing Supervision: Ensure stacked bricks/blocks receive adequate water curing (mist or immersion) for the required duration (usually 7-21 days) to achieve target compressive strength.
3. Raw Material & Inventory Management
- Material Availability: Check stock levels of cement, fly ash, and pigments at the start of every shift to prevent line stoppages.
- Wastage Control: Minimize breakage during "Green Brick" (wet/fresh brick) handling and stacking.
- Rejection Analysis: Track the percentage of rejected bricks daily and investigate root causes (e.g., low hydraulic pressure, bad mix).
4. Machine Maintenance & Troubleshooting
- Preventive Maintenance: Schedule daily cleaning of the Pan Mixer (to prevent concrete hardening inside) and greasing of moving parts on the Press Machine.
- Minor Repairs: Supervise the changing of molds (e.g., switching from Zig-Zag to I-Shape pavers) and h
📌 Production Supervisor (Dhansar)
🏢 Skyline infra solutions
📍 Dhansar