Location - Jambusar Plant, near Vadodara, Gujarat

Experience - 15 to 20 years

Key Responsibilities

- Quality Systems Implementation & Compliance

- Implementation and maintenance of procedures related to:
- Identification and traceability of finished products
- Inspection and testing of finished bottles and vials
- Inspection and test status control
- Control of non-conforming products
- Corrective and Preventive Action (CAPA)
- Handling, storage, packaging, preservation, and delivery of finished bottles and vials
- Review and continuous improvement of the Quality Management System.
- Ensure full compliance with:
- GMP (Positive Manufacturing Practices)
- QMS (Quality Management System)
- ENMS (Energy Management System)
- FSMS (Food Safety Management System, if applicable)
- ISO standards
- EMS (Environmental Management System)
- OHSAS / Occupational Health & Safety standards
- Lead internal and external audits.
- Maintain documentation as per regulatory requirements.

2. Raw Material & Batch Quality Control

Inspection and approval of

- Silica sand
- Soda ash
- Limestone
- Dolomite
- Cullet
- Additives and colorants
- Monitor batch composition accuracy and homogeneity.
- Conduct chemical analysis and maintain test records.
- Coordinate vendor quality audits and supplier improvement programs.

3. In-Process & Cold End Quality Control Overall Responsibility of Cold End Department
- Supervise inspection activities at Cold End.
- Monitor and control:
- Dimensional accuracy
- Weight consistency
- Wall thickness
- Finish and neck dimensions
- Visual defects (checks, cracks, stones, blisters, inclusions, seeds, scratches)
- Ensure proper functioning of inspection machines:
- Automatic inspection machines
- Camera-based defect detection systems
- Leak testing equipment
- Vertical load testing machines
- Thermal shock testing systems
- Monitor annealing lehr temperature profile and stress levels.




- Conduct strain testing using polariscopes.
- Maintain AQL levels and rejection analysis.

4. Finished Product Inspection & Testing
- Ensure proper identification and traceability of finished bottles and vials.
- Maintain inspection and test status of each batch.
- Conduct:
- Compression testing
- Internal pressure testing
- Impact resistance testing
- Thermal shock resistance testing
- Approve/reject finished goods before dispatch.
- Ensure proper packaging, preservation, and delivery as per customer and regulatory requirements.

5. Control of Non-Conforming Products
- Identify and segregate non-conforming products.
- Ensure proper labeling and documentation.
- Conduct Root Cause Analysis (RCA).
- Implement Corrective and Preventive Actions (CAPA).
- Monitor effectiveness of corrective measures.

6. Customer Complaint Handling (B+C Sort)
- Overall responsibility for customer complaint resolution.
- Handle B+C Sort activities effectively.
- Conduct complaint investigation and defect analysis.
- Coordinate sorting, inspection, and corrective actions.
- Maintain complaint trend analysis reports.
- Reduce repeat complaints through systemic improvement.

7. Calibration & Laboratory Management
- Ensure calibration of inspection and measuring instruments.
- Maintain calibration records and schedules.
- Oversee laboratory testing activities.
- Ensure all instruments comply with standard requirements.
- Maintain documentation and test reports.

8. Training & Records Management
- Identify training needs for department members.
- Provide and maintain records of training.
- Conduct regular skill development and GMP awareness sessions.
- Ensure competency evaluation of inspectors and technicians.

9. Process Improvement & Cost of Quality
- Monitor:
- Rejection %
- Customer complaint rate
- First-pass yield
- Cost of poor quality (COPQ)
- Drive Six Sigma / Lean initiatives.
- Improve production yield and reduce breakage.

📌 Deputy General Manager/General Manager - Quality (Jambusar)
🏢 PGP Glass
📍 Jambusar