Purpose of the Role:

Design, optimize, and manage integrated systems of people, materials, equipment, and process to enhance productivity, quality, cost efficiency, and delivery performance in seal manufacturing operations.

Key Responsibilities:

Basic Knowledge required

- CAD/CAM proficiency is must

- Cutting tools planning

- Process plan for recent parts

Production System Design

- CNC programming for machining

- Layout design for highmix, lowvolume products

- Value Stream Mapping for standard vs. engineeredtoorder products

- Line balancing from raw material to finished part

- Reduction of WIP across processes

Capacity &

- Planning

- Capacity modelling for bottleneck operations

- Standardization of setup and cycle times

- Time & motion studies

- ROI analysis for new investments

Lean &

- Continuous Improvement

- Kaizen events for setup reduction in smallbatch lots

- SMED (Single Minute Exchange of Dies)



implementation

- Tooling & fixture standardization across machining

- OEE tracking on critical machines

- Scrap/rework analysis and automation solutions for highvolume products

Ergonomics, 5S &

- Safety

- Ergonomic cell/machine layout design

- Material handling automation/simplification

- Implementation of 5S and safety practices

Quality Systems &

- Data Exposure:

- Statistical analysis/SPC for critical dimensions

- Preparation of process flow, control plan &
- PFMEA.

Supply Chain Facilitation Factory consumables, Tools

- Control of consumable expenditure within targets

- Kanban system implementation for highmovement consumables

- Safety stock management based on ROL, MOQ & lead time

📌 Engineer - Manufacturing Engineering (Chennai)
🏢 Flowserve Sanmar Private
📍 Chennai