Key Responsibilities
- Guarantee the safety of his/her personnel by wearing their Personal Protective Equipment
- Provide preventive and corrective maintenance to equipment
- Comply with the maintenance program (weekend program)
- Maintain maintenance shop lockers in 5S’s
- Comply with our Maintenance Program (History card, work orders, Analyse MTTR/MTBF, preventive maintenance through the electronic maintenance program, Maximo)
- Perform root cause analysis with team member
- Maintain & update TS/IATF/EMS/OHSAS documents/MOS documents & KPI
- Guarantee the safety of his personnel, by correcting unsafe acts and conditions, ensure strict implementation of LOTO (Lockout/Tagout) procedures, Ensure compliance with statutory regulations and plant safety standards
- Comply with the personnel management role (vacations, over time, movements, leave of absence, reports for the payroll area, etc.)
- Maintain and preserve the tooling sets in positive conditions
- Maximo tool implementation in plant
- Update the spare part stock, Optimize spare parts inventory to avoid shortages or overstocking, Coordinate with procurement for critical spare availability, Maintain minimum stock levels and critical spare list
- Update checklist/WI/SMP of the process as required
- Team Management & Development, Train and develop maintenance technicians, Monitor team performance and discipline
- Continuous Improvement, Drive Kaizen, Identify and implement cost-saving initiatives, Improve equipment efficiency (OEE improvement initiatives)
Academic & Experience
Diploma in Electrical with experience in below mentioned details:
- 3-5 Years of experience in preventive and corrective maintenance for industrial equipment
- 1-2 experience in industrial controls Troubleshooting of PLC, drives, sensors, and automation systems,
Ability to read and interpret electrical and hydraulic drawings.
Technical Skills
Electrical Maintenance
- Industrial electrical troubleshooting (Three-phase motors and control circuits, Contactor, relay, MCB, MCCB and overload relay, Electrical panel troubleshooting)
- Electrical wiring and termination, Electrical drawing / control schematic reading, & electrical testing equipment)
- Sensors, proximity switches and limit switches, Encoder basic troubleshooting in 24 VDC control systems
- Motor/VFD fault diagnosis & VFD operation and basic parameter setting
Industrial Control Automation
- Basic PLC hardware knowledge & PLC I/O troubleshooting, PLC input/output signal tracing, Interlock troubleshooting, Industrial control circuit troubleshooting
Mechanical Maintenance
- Inspection and replacement of Bearing, Shaft, Coupling inspection and replacement, Motor–gearbox alignment, Chain and sprocket, Belt and pulley, Mechanical clearance and play checking, Lubrication practices, Abnormal noise/vibration identification, Basic dimensional measurement.
Ball Screw & Linear Motion System
- Inspection and maintenance of Ball screw backlash checking, Ball screw alignment & replacement, LM Block / Linear Guide inspection & replacement, Identification of wear, vibration and abnormal noise
- Coupling between servo motor and ball screw
Hydraulic System
- Hydraulic circuit understanding, troubleshooting, Directional control valve, Pressure relief valve, Flow control valve
- Hydraulic cylinder troubleshooting, seal leakage identification, Accumulator troubleshooting.
Pneumatic System
- Pneumatic circuit understanding & troubleshooting Solenoid valve, directional valve, Pneumatic cylinder troubleshooting, Flow control valve, Pressure regulator, Air leakage identification
📌 Maintenance Technician (India)
🏢 Metalsa
📍 India