Maintenance Engineer / Senior Engineer

Company Name: DPK Engineering Pvt. Ltd.

Company Website: https://www.dpkgroup.in/

Company details

DPK is a leading name in captive and standby diesel generator sets since 1984. DPK DG sets have proved indispensable to their various users in every possible application: small and large industries, healthcare, educational establishments, commercial centres, Govt. institutions and offices, IT companies & agriculture, construction projects to name a few.

Today DPK caters over 50,000 satisfied customers.

Location: Work Location: Harohaolli , Bangalore

Mode of Working: Work From Office

Days of Working: 6 days a week

Responsibilities

*Primary Responsibilities:*

Here are the key responsibilities for a Maintenance Engineer / Senior Engineer – DG Sets (Diesel Generator Sets) role:

Installation & Commissioning

- Carry out installation, testing, and commissioning of current DG sets at customer sites as per technical specifications.
- Conduct pre-commissioning checks — alignment, wiring, control panel integration, AMF/ATS panel setup.
- Perform load trial runs and validate DG set performance against rated specifications before handover.
- Coordinate with the sales/project team for site readiness and installation scheduling.
- Train customer's operations staff on basic DG set operation, safety, and troubleshooting during handover.

Core Maintenance Responsibilities

- Plan and execute preventive, predictive, and breakdown maintenance schedules for DG sets (all capacity ranges as applicable).
- Conduct routine inspections of DG sets, including engine, alternator, control panel, AMF panel, and auxiliary systems.
- Monitor and maintain critical parameters — oil pressure, coolant temperature, battery voltage, load factors, and running hours.
- Perform periodic servicing as per OEM guidelines (oil change, filter replacement,



coolant top-up, belt/hose inspection).
- Troubleshoot and rectify mechanical, electrical, and control system faults in DG sets to minimize downtime.
- Carry out overhauling of engines/alternators as per running hours or OEM schedule (top overhaul, major overhaul).

Operational Responsibilities

- Ensure DG sets are available and ready for load (especially critical for data centers, hospitals, manufacturing plants where uptime is essential).
- Monitor fuel consumption, fuel quality, and maintain fuel stock/log records.
- Conduct load testing and synchronization checks (for sites with multiple DG sets running in parallel).
- Coordinate with control room/BMS team for automatic changeover (mains-to-DG) functioning of AMF/ATS panels.
- Ensure DG sets comply with statutory noise and emission norms (CPCB/pollution control board compliance).

Documentation & Compliance

- Maintain maintenance logs, service history, breakdown reports, and spare parts consumption records.
- Prepare and update SOPs, checklists, and PM (preventive maintenance) schedules.
- Ensure statutory compliance — pollution control certificates, fire safety norms, electrical safety compliance for DG installations.
- Coordinate audits (internal/external, ISO, client audits) related to DG set operations and maintenance.

Vendor & Spares Management

- Coordinate with OEM/AMC vendors for scheduled services, warranty claims, and technical support.
- Manage spare parts inventory — critical spares stocking,



reorder levels, and vendor coordination for procurement.
- Evaluate and negotiate AMC (Annual Maintenance Contract) terms with service providers.

Team & Safety Responsibilities

- Supervise and guide technicians/junior engineers on daily maintenance activities (relevant for Senior Engineer level).
- Ensure adherence to safety protocols during maintenance — LOTO (Lockout-Tagout), PPE usage, fire safety near fuel storage.
- Conduct root cause analysis (RCA) for recurring failures and implement corrective/preventive actions.
- Train junior technicians on DG set operations, safety, and troubleshooting.

Reporting & Coordination

- Prepare MIS reports on DG set uptime, downtime, fuel efficiency, and maintenance cost.
- Coordinate with facility/plant management on power backup planning during peak load or mains failure.
- Liaise with electrical/utility teams to ensure smooth integration of DG power with the main electrical distribution system.

Interview process

Face to Face :- 1 Round

Any other additional information

3+ Yrs in DG Set Industry

Benefits:

- Conveyance is extra Rs.3,000 per month for travel within the city.
- PF
- Health and accident insurance for self, spouse, 2 children, parents – mother & father
- Gratuity
- Company SIM card for mobile phone

Pay: ₹12,683.34 - ₹44,402.69 per month

Benefits:

- Cell phone reimbursement
- Health insurance
- Leave encashment
- Paid sick time
- Paid time off
- Provident Fund

Ability to commute/relocate:

- Harohalli, Karnataka: Reliably commute or planning to relocate before starting work (Preferred)

Experience:

- DG Sets: 1 year (Required)
- Maintenance: 1 year (Required)

Location:

- Harohalli, Karnataka (Preferred)

Willingness to travel:

- 25% (Preferred)

Work Location: In person

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