Role: Lead - Manufacturing Engineering Process
Location: IBC Knowledge Park, Bangalore
Aligned With: Head Manufacturing Engineering Process
Team Name: Manufacturing Engineering - Assembly
About the Team and the Role:
You’ll be leading the Manufacturing Engineering Process team for Vehicle Assembly, driving execution across all current product introductions (NPIs). In this role, you will act as the primary bridge between cross-functional teams and external suppliers, managing everything from digital process planning and optimization to physical builds and line deployments. You will own project delivery, lead a direct team of engineers, and continuously drive NPDs, process efficiency, quality, and cost-reduction initiatives.
Responsibilities:
NPI & Process Engineering:
- Ensure all new product introductions (NPIs) are launched on time with a collaborative approach.
- Manage virtual and physical builds to validate processes prior to going live, identifying and resolving potential issues early in the development cycle.
- Convert Engineering Bills of Materials (EBOM)
into Manufacturing Bills of Materials (MBOM) to ensure a seamless transition from design to production.
- Identify necessary equipment, tooling, and material handling facilities for manual assembly processes to ensure a smooth workflow.
Digital Manufacturing & Process Optimization:
- Utilize Siemens Teamcenter Visualization (Vismockup) to create graphical Sequences of Events (SoE) for manufacturing process visualization and optimization.
- Apply Design for Assembly (DFA) and Design for Manufacturing (DFM) principles throughout the product development lifecycle.
- Actively lead the creation of key documentation, including Process Flow Diagrams (PFD), Process Failure Mode and Effects Analysis (PFMEA), and Control Plans.
- Implement Poka-Yoke (error-proofing) mechanisms to eliminate operator errors and raise quality standards.
Project Management & Cross-Functional Coordination:
- Serve as the primary link between
📌 Lead - Manufacturing Engineering Process (Bengaluru)
🏢 the Team and the Role
📍 Bengaluru
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