11 Sep
|
Vishakha Group
|
Vadodara
11 Sep
Vishakha Group
Vadodara
Industry /n CPP Films | PET Films | Multilayer Co-Extruded Films | High-Barrier Films | Speciality Films | Flexible Packaging Films | Barrier Packaging Films | Food Packaging Films | Thermoforming Films | Vacuum Packaging Films | Advanced Packaging Films. /n /n Job Summary: /n /n We are looking for a highly accomplished Head – Operations to lead the end-to-end operations of our Flexible Packaging Films Business , focused on manufacturing High-Barrier Adaptable Packaging Films, Multilayer Co-Extruded Films, and Specialty Films . /n The incumbent will be responsible for driving operational excellence across film manufacturing, extrusion, multilayer co-extrusion, coating, metallizing, slitting, converting, quality, maintenance, planning, logistics, and safety , while ensuring optimum productivity, cost efficiency, customer satisfaction, and sustainable business growth. /n /n Key Responsibilities: /n /n /n
- Lead and manage end-to-end operations of the Flexible Packaging Films manufacturing business , ensuring safe, efficient, and profitable operations.
/n
- Oversee the complete manufacturing cycle, including extrusion, multilayer co-extrusion, film processing, coating, metallising, slitting, converting, packaging, and dispatch operations .
/n
- Ensure achievement of production targets for High-Barrier Films, Multilayer Films, Co-Extruded Films, and Speciality Films while maintaining the highest standards of quality and customer satisfaction.
/n
- Develop production plans aligned with customer demand, capacity, product mix, and delivery commitments.
/n
- Drive improvements in Overall Equipment Effectiveness (OEE), productivity, yield, recovery, capacity utilisation, and line efficiency .
/n
- Minimise waste, scrap, rework, downtime, and manufacturing costs through continuous improvement initiatives.
/n
- Lead preventive and predictive maintenance programs to maximise equipment reliability and plant availability.
/n
- Ensure compliance with ISO standards, food packaging requirements, customer specifications, statutory requirements, and EHS guidelines .
/n
- Implement Lean Manufacturing, TPM, Kaizen, Six Sigma, and World-Class Manufacturing (WCM) practices across operational functions.
/n
- Coordinate with Procurement, Supply Chain, Sales, Engineering, Quality, R&D;, and Finance teams to ensure seamless business operations.
/n
- Monitor key manufacturing KPIs and implement corrective actions to improve operational performance.
/n
- Lead capacity expansion, process automation, technology upgrades, new product development support, and plant modernisation projects .
/n
- Manage plant budgets, manufacturing costs, utilities, and resource utilisation to achieve profitability targets.
/n
- Develop strategies to optimise energy consumption, raw material utilisation, film yield, production efficiency, and conversion costs .
/n
- Build and develop high-performing teams through coaching, mentoring, capability development, and succession planning.
/n
- Foster a culture of safety, quality, accountability, innovation, and continuous improvement across the organisation.
/n /n /n Desired Candidate Profile /n /n /n
- Bachelor's degree in Mechanical, Chemical, Polymer, Plastics, Industrial, or Production Engineering .
/n
- MBA/PGDM will be preferred.
/n
- 18–25 years of manufacturing experience, including 7+ years in a senior operations leadership role .
/n
- Proven experience in the Flexible Packaging Films / Speciality Films industry .
/n
- Strong experience in High-Barrier Films, Multilayer Barrier Films, Co-Extruded Films, and Specialty Films manufacturing .
/n
- Candidates with strong experience in BOPP, BOPET, CPP, PET Films, Multilayer Films, Barrier Films, or other Flexible Packaging Films will be considered.
/n
- Hands-on knowledge of extrusion and multilayer co-extrusion lines, film processing, coating systems, metallizing lines, slitting machines, converting, and packaging operations .
/n
- Strong understanding of Lean Manufacturing, TPM, Six Sigma, Kaizen, OEE, and World-Class Manufacturing (WCM) .
/n
- Experience in managing large-scale manufacturing operations with strong exposure to capacity utilization, productivity improvement, yield optimization, and cost reduction .
/n
- Experience with ERP systems such as SAP
/n
- Excellent leadership, strategic planning, financial management, P&L;, and stakeholder management skills.
/n /n /n Key Skills: /n /n
- Flexible Packaging Films Manufacturing
/n
- High-Barrier Films
/n
- Multilayer Barrier Films
/n
- Co-Extruded Films
/n
- Speciality Films
/n
- Plant Operations Management
/n
- Multilayer Co-Extrusion
/n
- Extrusion & Film Processing
/n
- Coating & Metallizing Operations
/n
- Slitting & Converting
/n
- Equipment Reliability & Maintenance
/n
- Production Planning
/n
- OEE & Capacity Utilization
/n
- Yield & Productivity Improvement
/n
- Lean Manufacturing
/n
- TPM & Six Sigma
/n
- Operational Excellence
/n
- Cost Reduction
/n
- Quality Management
/n
- EHS Compliance
/n
- Supply Chain Coordination
/n
- Team Leadership
/n
- Budget & P&L; Management
/n
- Capacity Expansion
/n
- Process Automation
/n
- Continuous Improvement
/n
📌 Head of Operations (Flexible Packaging Film Business) (Vadodara)
🏢 Vishakha Group
📍 Vadodara