Roles & Responsibilities

- Program, set up, and operate automatic wire processing machines for cutting, stripping, crimping, sealing, and marking.

- Develop and validate cable harness manufacturing processes for new product introduction (NPI) and mass production.

- Select and qualify applicators, crimp tools, wire guides, and terminals based on customer specifications.

- Optimize machine parameters such as strip length, crimp height, pull force, seal position, and wire length.

- Perform first-off approval and process validation before releasing production.

- Conduct crimp cross-section analysis, crimp height measurement, pull force testing, and visual inspection as per IPC/WHMA-A-620 standards.

- Troubleshoot machine alarms, feeding issues, crimp defects, and wire processing abnormalities to minimize downtime.

- Plan and execute preventive maintenance, calibration, and tooling replacement for Komax machines.

- Prepare and maintain machine setup sheets, work instructions,



process parameters, and validation records.

- Support engineering builds, pilot production, and production ramp-up while achieving customer delivery schedules.

- Analyze production data and improve OEE, cycle time, machine utilization, and Overall Equipment Effectiveness.

- Coordinate with Quality, Production, Maintenance, SCM, and suppliers to resolve cable harness manufacturing issues.

- Implement engineering changes (ECN/ECR), validate current terminals, wires, connectors, and applicators.

- Train operators and technicians on Komax machine operation, troubleshooting, safety, and quality requirements.

- Drive continuous improvement through Lean Manufacturing, 5S, Poka-Yoke, scrap reduction, and defect prevention to achieve FPY, productivity, and customer quality targets.

📌 Assistant Engineer - Cable Harnessing (Coimbatore)
🏢 Larsen u0026 Toubro
📍 Coimbatore