As part of the Global Manufacturing Engineering team, you will design and
develop tooling solutions to support final assembly operations across vehicle
programmes. You will collaborate with cross-functional teams to create
effective, ergonomic, and cost-effective tooling, including lift aids, fixtures,
and inspection gauges. This role combines design engineering, manufacturing
knowledge, and continuous improvement in a fast-paced automotive setting.

RESPONSIBILITIES
Design and develop tooling solutions for final vehicle assembly operations,
including:
Assembly lift aids for operator ergonomics and safety
Fixtures for accurate positioning and support of components
Gauges and checking fixtures for quality verification
Create detailed 3D models and 2D drawings using CAD tools (e.g., CATIA V5/V6,
NX)
Collaborate with manufacturing, production, and supplier teams to define
tooling requirements and integrate solutions into assembly lines
Conduct feasibility studies and design reviews, considering
manufacturability, cost, and ergonomics




Perform engineering analysis (e.g., FEA) to validate design strength and
performance
Define materials, components, and manufacturing processes for tooling
Support procurement and supplier development, including technical
specifications and build tracking
Troubleshoot tooling issues during pilot builds and production ramp-up
Drive continuous improvement initiatives for tooling and assembly processes
Ensure compliance with safety, quality, and engineering standards
Maintain accurate design documentation and technical records

QUALIFICATIONS
Bachelor’s degree in Mechanical Engineering or related field
~3 years of experience in tooling design within manufacturing or automotive
assembly
Proficiency in CAD software (CATIA or NX must)
Solid understanding of:
Tooling design (fixtures, gauges, lift aids)
GD&T; and engineering drawings
Manufacturing and fabrication processes
Experience with PLM (Prod

📌 Tool Design Engineer – Final Assembly Chennai
🏢 Ford Motor
📍 Chennai