Brief Role Description
Lead the Electrical, Automation, PLC, CNC and Equipment Maintenance function for the Crankshaft Manufacturing Line, ensuring maximum equipment availability, productivity enhancement, reliability improvement, breakdown reduction, safety compliance, and continuous improvement across machining and grinding operations. Responsible for maintenance strategy, manpower management, TPM deployment, and execution of productivity and cost-reduction initiatives.
Key Responsibilities
Maintenance & Reliability Management
Lead preventive, predictive and breakdown maintenance activities for crankshaft machining and grinding lines.
Ensure high equipment availability and reliability of CNC machines, grinding machines, gantry systems, lapping machines, hardening machines, balancing machines and conveyor systems.
Drive root cause analysis (RCA) and permanent corrective actions for recurring equipment failures.
Manage central coolant systems and associated utility equipment for grinding operations.




Ensure optimum machine health through condition monitoring and planned maintenance practices.

Electrical, CNC & Automation Systems
Fanuc CNC Systems
Siemens Controllers (802D SL, 828D, 840D)
Siemens S7-200 / S7-300 PLCs
Profibus-based automation networks
Makino CNC Machines
Manage PLC, CNC and machine backup systems.
Diagnose and rectify electrical, automation and controls-related machine issues.
Support program modifications, parameter management and controller diagnostics.

Mechanical Systems & Specialized Equipment
Maintenance of spindle assemblies, ATC systems, hydraulic and pneumatic systems.
Spindle run-out correction and resolution of machining quality issues arising from equipment conditions.
Maintenance and troubleshooting of Landis, Komatsu NTC and other crankshaft grinding lines.
Ensure process capability and equipment accuracy through effective maintenance practices.

Continuous Improvement & Cost Optimization
Drive TPM im

📌 Senior Manager Sanand (India)
🏢 TataMotors
📍 India