Job ID

69981

Category

Manufacturing

Location

Chennai, India

Work Type

Hybrid

As part of the Global Manufacturing Engineering team, you will design and develop tooling solutions to support final assembly operations across vehicle programmes. You will collaborate with cross-functional teams to create efficient, ergonomic, and cost-effective tooling, including lift aids, fixtures, and inspection gauges. This role combines design engineering, manufacturing knowledge, and continuous improvement in a quick-paced automotive setting.
Design and develop tooling solutions for final vehicle assembly operations, including:
Assembly lift aids for operator ergonomics and safety
Fixtures for accurate positioning and support of components
Gauges and checking fixtures for quality verification
Create detailed 3D models and 2D drawings using CAD tools (e.g., CATIA V5/V6, NX)
Collaborate with manufacturing, production, and supplier teams to define tooling requirements and integrate solutions into assembly lines
Conduct feasibility studies and design reviews, considering manufacturability, cost, and ergonomics
Perform engineering analysis (e.g., FEA) to validate design strength and performance
Define materials, components, and manufacturing processes for tooling




Support procurement and supplier development, including technical specifications and build tracking
Troubleshoot tooling issues during pilot builds and production ramp-up
Drive continuous improvement initiatives for tooling and assembly processes
Ensure compliance with safety, quality, and engineering standards
Maintain accurate design documentation and technical records
Bachelor’s degree in Mechanical Engineering or related field
~3 years of experience in tooling design within manufacturing or automotive assembly
Proficiency in CAD software (CATIA or NX must)
Solid understanding of
Tooling design (fixtures, gauges, lift aids)
GD&T; and engineering drawings
Manufacturing and fabrication processes
Experience with PLM (Product Lifecycle Management) systems
Experience working with cross-functional teams and suppliers
Strong analytical and problem-solving skills

Preferred:
Knowledge of ergonomic design principles and human factors
Experience with simulation tools (e.g., Simcenter, SimSolid)
Experience with onsite tool / facility implementation & ally
Familiarity with lean manufacturing and continuous improvement

📌 Tool Design Engineer – Final Assembly Chennai
🏢 Ford Motor
📍 Chennai