Purpose of the Role:

Design, optimize, and manage integrated systems of people, materials, equipment, and process to enhance productivity, quality, cost efficiency, and delivery performance in seal manufacturing operations.

Key Responsibilities:

Basic Knowledge required
CAD/CAM proficiency is must
Cutting tools planning
Process plan for recent parts

Production System Design
CNC programming for machining
Layout design for highmix, lowvolume products
Value Stream Mapping for standard vs. engineeredtoorder products
Line balancing from raw material to finished part
Reduction of WIP across processes

Capacity &
Planning
Capacity modelling for bottleneck operations
Standardization of setup and cycle times
Time & motion studies
ROI analysis for current investments

Lean &
Continuous Improvement
Kaizen events for setup reduction in smallbatch lots
SMED (Single Minute Exchange of Dies)



implementation
Tooling & fixture standardization across machining
OEE tracking on critical machines
Scrap/rework analysis and automation solutions for highvolume products

Ergonomics, 5S &
Safety
Ergonomic cell/machine layout design
Material handling automation/simplification
Implementation of 5S and safety practices

Quality Systems &
Data Exposure:
Statistical analysis/SPC for critical dimensions
Preparation of process flow, control plan &
PFMEA.

Supply Chain Facilitation Factory consumables, Tools
Control of consumable expenditure within targets
Kanban system implementation for highmovement consumables
Safety stock management based on ROL, MOQ & lead time

📌 Engineer Manufacturing Engineering Chennai
🏢 Flowserve Sanmar Private
📍 Chennai