Location - Jambusar Plant, near Vadodara, Gujarat Experience - 15 to 20 years Key Responsibilities 1.

Quality Systems

Implementation & Compliance - Implementation and maintenance of procedures related to:

- Identification and traceability of finished products
- Inspection and testing of finished bottles and vials
- Inspection and test status control
- Control of non-conforming products
- Corrective and Preventive Action (CAPA)
- Handling, storage, packaging, preservation, and delivery of finished bottles and vials
- Review and continuous improvement of the Quality Management System.
- Ensure full compliance with:
- GMP (Positive Manufacturing Practices)
- QMS (Quality Management System)
- ENMS (Energy Management System)
- FSMS (Food Safety Management System, if applicable)
- ISO standards
- EMS (Environmental Management System)
- OHSAS / Occupational Health & Safety standards
- Lead internal and external audits.
- Maintain documentation as per regulatory requirements.
- Raw Material & Batch Quality Control Inspection and approval of:
- Silica sand
- Soda ash
- Limestone
- Dolomite
- Cullet
- Additives and colorants
- Monitor batch composition accuracy and homogeneity.
- Conduct chemical analysis and maintain test records.
- Coordinate vendor quality audits and supplier improvement programs.
- In-Process & Cold End Quality Control Overall Responsibility of Cold End Department - Supervise inspection activities at Cold End.
- Monitor and control:
- Dimensional accuracy
- Weight consistency
- Wall thickness
- Finish and neck dimensions
- Visual defects (checks, cracks, stones, blisters, inclusions, seeds, scratches)
- Ensure proper functioning of inspection machines:
- Automatic inspection machines
- Camera-based defect detection systems
- Leak testing equipment
- Vertical load testing machines
- Thermal shock testing systems
- Monitor annealing lehr temperature profile and stress levels.




- Conduct strain testing using polariscopes.
- Maintain AQL levels and rejection analysis. 4.

Finished Product

Inspection & Testing - Ensure proper identification and traceability of finished bottles and vials.

- Maintain inspection and test status of each batch.
- Conduct:
- Compression testing
- Internal pressure testing
- Impact resistance testing
- Thermal shock resistance testing
- Approve/reject finished goods before dispatch.
- Ensure proper packaging, preservation, and delivery as per customer and regulatory requirements.
- Control of Non-Conforming Products - Identify and segregate non-conforming products.
- Ensure proper labeling and documentation.
- Conduct Root Cause Analysis (RCA).
- Implement Corrective and Preventive Actions (CAPA).
- Monitor effectiveness of corrective measures. 6.

Customer Complaint

Handling (B+C Sort) - Overall responsibility for customer complaint resolution.

- Handle B+C Sort activities effectively.
- Conduct complaint investigation and defect analysis.
- Coordinate sorting, inspection, and corrective actions.
- Maintain complaint trend analysis reports.
- Reduce repeat complaints through systemic improvement.
- Calibration & Laboratory Management - Ensure calibration of inspection and measuring instruments.
- Maintain calibration records and schedules.
- Oversee laboratory testing activities.
- Ensure all instruments comply with standard requirements.
- Maintain documentation and test reports.
- Training & Records Management - Identify training needs for department members.
- Provide and maintain records of training.
- Conduct regular skill development and GMP awareness sessions.
- Ensure competency evaluation of inspectors and technicians. 9.

Process

Improvement & Cost of Quality - Monitor:

- Rejection %
- Customer complaint rate
- First-pass yield
- Cost of poor quality (COPQ)
- Drive Six Sigma / Lean initiatives.
- Improve production yield and reduce breakage.

📌 Deputy General Manager/General Manager - Quality (Jambusar)
🏢 PGP Glass
📍 Jambusar