Senior Manager (Kagal)

Senior Manager (Kagal)

13 Sep
|
Marvelous Machinist
|
Kagal

13 Sep

Marvelous Machinist

Kagal

1.Industrial Engineering & Work Standards • Establish and maintain standard cycle times, process times, and manpower norms for all manufacturing operations.

- Conduct time studies, motion studies, and work measurement activities to improve operational effectiveness.
- Develop and monitor standard operating parameters for optimum resource utilization.
- Support workforce balancing and deployment planning to achieve targeted productivity levels. 2.Cost Optimization & Manufacturing Excellence • Lead manufacturing cost reduction initiatives through process optimization and waste elimination.
- Drive Value Analysis (VA) and Value Engineering (VE) projects to improve cost competitiveness.
- Analyze manufacturing costs and recommend improvement actions to enhance profitability.
- Support product costing, investment justification, and business case preparation for new projects. 3..Capacity Planning & Facility Optimization • Prepare short-term and long-term capacity plans aligned with business growth objectives.
- Lead facility layout optimization projects to improve material flow, space utilization, and operational efficiency.
- Support expansion projects, new production lines, and capital investment planning activities.
- Evaluate machine loading and resource utilization to maximize asset productivity. 4.Lean Manufacturing & Continuous Improvement • Lead implementation and sustenance of Lean Manufacturing initiatives including 5S, Kaizen, SMED, TPM, Visual Management, and Waste Elimination programs.
- Establish a culture of continuous improvement across all manufacturing areas.
- Facilitate cross-functional improvement projects aimed at enhancing productivity, quality, cost, and delivery performance.




- Monitor and report improvement project benefits and sustainability. 5.Automation & Industry 4.0 Initiatives • Identify opportunities for automation and digital transformation within manufacturing operations.
- Lead implementation of robotic systems, machine monitoring solutions, and smart manufacturing technologies.
- Support Industry 4.0 initiatives focused on productivity enhancement, data-driven decision-making, and operational excellence.
- Collaborate with internal and external stakeholders for successful implementation of automation projects. 6.Current Product Development Support • Provide manufacturing feasibility assessments for new products and business opportunities.
- Support RFQ evaluation, process planning, capacity assessment, and investment estimation activities.
- Participate in APQP, PPAP, and product industrialization activities to ensure successful project execution.
- Ensure manufacturing readiness for new product launches. 7.Validate critical processes and evaluate Cp/Cpk for cycle time optimization in series production 8.Provide technical troubleshooting support at both in-house operations and supplier locations as per demand of production & SCM,Quality, as a CFT member. 9.

Utilize

SolidCAM software to optimize machining cycle time and improve productivity.
- Ensuring adherence to quality standards & quality system management for ISO 9001:2015/IATF 16949:2016

1. To Identify & plan training needs of subordinates 11. Motivating working team & ensuring career development & positive contributionto the company 12. Should maintain proper housekeping by applying the 5S quality method.

- Identify & Implimentation of Continues Improvement Projects.
- KPI/KPA Achievement.

📌 Senior Manager (Kagal)
🏢 Marvelous Machinist
📍 Kagal

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