13 Sep
|
Damyaa Pj Foods
|
Rampur
13 Sep
Damyaa Pj Foods
Rampur
Job Title
Quality Manager Food Production
Location
Ram Pur
Reports To
Plant Head / Operations Head
Job Purpose To lead the Quality Assurance and Quality Control function for a food manufacturing and packaging unit producing shelf-stable products, ensuring consistent product quality, food safety, regulatory compliance, and customer satisfaction.
Key Responsibilities
1. Quality Systems & Compliance
- Implement, maintain, and continually improve the Quality Management System (QMS) and Food Safety Management System (FSMS) as per FSSAI requirements and relevant standards (e.g., HACCP, GMP, ISO 22000 / FSSC 22000).
- Ensure all processes comply with applicable food safety laws, labeling regulations, and customer-specific requirements.
- Lead internal audits, support external audits (customer, third-party, certification bodies), and close audit findings with effective CAPA.
2. Raw Material & Supplier Quality
- Define and enforce specifications for raw materials, ingredients, and packaging materials.
- Oversee incoming inspection, sampling, and approval/rejection of raw and packaging materials.
- Conduct or coordinate supplier evaluations and audits; ensure suppliers meet quality and food safety expectations.
3. In-Process Quality Control
- Establish and monitor critical control points (CCPs) and in-process quality checks across production lines (mixing, cooking, filling, sealing, coding, etc.).
- Ensure production teams follow SOPs, GMP, hygiene, and sanitation standards at all times.
- Drive real-time monitoring of key parameters (e.g., Brix, pH, viscosity, moisture, fill weight, seal integrity, coding accuracy).
4. Finished Product Quality & Release
- Define finished product specifications and testing protocols (chemical, microbiological, sensory as applicable).
- Oversee final inspection and release of batches before dispatch; ensure only conforming products are shipped.
- Maintain traceability from raw material to finished goods and support mock recall exercises.
5. Laboratory & Testing Management
- Manage the QC lab (in-house or coordinated with external labs) for routine testing of raw materials, in-process samples, and finished products.
- Ensure proper calibration and maintenance of testing instruments and measuring devices as per schedule.
- Maintain accurate test records, COAs, and quality data for trend analysis.
6. Customer Complaints & Continuous Improvement
- Lead investigation of customer complaints, market returns, and quality incidents using root cause analysis (RCA).
- Implement corrective and preventive actions (CAPA) and verify their effectiveness.
- Drive continuous improvement projects to reduce defects, rework, waste, and cost of poor quality.
7. Team Leadership & Training
- Lead, coach, and develop the QA/QC team (executives, inspectors, lab technicians).
- Conduct regular training on food safety, GMP, SOPs, documentation, and quality tools for production and warehouse staff.
- Foster a strong quality culture on the shop floor through quality circles, PDCA, and visible quality metrics.
8. Documentation & Reporting
- Prepare and update SOPs, quality manuals, inspection formats, and quality dashboards.
- Present quality performance (internal rejection, customer complaints, audit status, etc.) to plant leadership and corporate teams.
- Ensure all quality records are audit-ready and retained as per policy and regulatory requirements.
Qualifications & Experience
- Education:
- B.Tech / M.Tech in Food Technology, Food Science, Microbiology, Biotechnology, or related field.
- Additional certification in HACCP, ISO 22000 / FSSC 22000, Internal Auditor, or similar is preferred.
- Experience:
- Minimum 10 years of experience in quality assurance / quality control in food manufacturing or FMCG, preferably in shelf-stable processed foods (sauces, condiments, jams, pickles, masalas, canned/tin/pouch-packed items).
- Prior experience handling multi-line plants and leading a QA/QC team is strongly preferred.
Key Skills & Competencies
- Strong knowledge of FSSAI regulations, HACCP, GMP, and food safety systems.
- Hands-on experience with raw material, in-process, and finished goods quality control in food processing.
- Good understanding of packaging quality (seals, leaks, coding, labeling, container integrity).
- Proficient in root cause analysis, CAPA, and continuous improvement tools.
- Strong documentation, audit handling, and data analysis skills.
- Effective communication, people management, and cross-functional coordination with Production, Maintenance, Supply Chain, and R&D.;
- Ability to work in a quick-paced plant environment and handle multiple priorities.
Working Conditions
- Primarily plant-based role with regular time on the shop floor, in the lab, and in production areas.
- Occasional travel may be required for supplier audits, customer visits, or inter-plant reviews
📌 Quality Head Food Production (Rampur)
🏢 Damyaa Pj Foods
📍 Rampur