- Support BEV thermal system development from requirement definition through production release.
- Design cooling circuits for battery e-motor inverter onboard charger and DC-DC converter.
- Perform heat-load coolant-flow pressure-drop and cooling-capacity calculations.
- Support sizing and selection of pumps valves radiators chillers and heat exchangers.
- Prepare system schematics component specifications interface documents and engineering reports.
- Develop packaging and routing of hoses pipes manifolds and cooling-system components.
- Coordinate with CAD CAE battery e-drive controls testing and supplier teams.
- Support DFMEA design reviews DVP&R; preparation and technical risk-closure activities.
- Execute component system-rig vehicle durability and environmental validation tests.
- Support design release prototype builds supplier development PPAP and production launch.
What should you bring along
- Bachelors or Masters degree in Mechanical Automobile Thermal or related Engineering.
- 3 to 6 years of automotive thermal-system design or product-development experience.
- Experience in BEV cooling-system or automotive liquid-cooling component development.
- Understanding of battery e-drive inverter and charging-component thermal requirements.
- Hands-on experience in design calculations component selection testing and issue resolution.
- Ability to manage assigned components design deliverables and validation activities independently.
- Experience working with suppliers manufacturing quality and vehicle-integration teams.
- Structured problem-solving capability using 8D 5 Why and root-cause analysis.
- Good technical documentation communication coordination and presentation skills.
- Willingness to support supplier visits prototype builds vehicle tests and production trials.
Must have technical skill
- Knowledge of BEV cooling systems for battery e-drive inverter and charging components.
- Capability in heat-load estimation heat-balance and cooling-capacity calculations.
- Experience in coolant-flow pressure-drop and basic hydraulic-network calculations.
- Knowledge of pump valve radiator chiller heat-exchanger and reservoir selection.
- Understanding of coolant properties material compatibility corrosion and contamination control.
- Experience in hose and pipe routing sealing mounting filling bleeding and leak prevention.
- Knowledge of metals polymers elastomers seals joints and cooling-plate manufacturing.
- Practical understanding of DFM DFA and DFS for production assembly and serviceability.
- Experience preparing DFMEA DVP&R; specifications test plans and validation reports.
- Support compliance with BEV requirements affecting battery cooling over-temperature protection thermal propagation and coolant-system integrity.
- Proficient with CATIA V5/V6 CAD tools for packaging and routing reviews and Teamcentre PLM tool
Positive to have Technical skills
- Exposure to multi-loop cooling circuits and integrated coolant-distribution modules.
- Knowledge of battery cold plates thermal interface materials and direct-fluid cooling concepts.
- Understanding of battery pre-conditioning for fast charging and low-temperature operation.
- Knowledge of thermal controls temperature sensors actuator diagnostics and derating strategies.
- Experience with GT-SUITE Amesim KULI MATLAB/Simulink or equivalent simulation tools.
- Exposure to CFD or conjugate heat-transfer analysis for coolant and component performance.
- Awareness of ISO 26262 interfaces for thermal sensors pumps valves and control functions.
- Awareness of AIS-038 Rev.2 UN R100 and ISO 6469 requirements relevant to thermal-system design.
Required Experience:
Senior IC
📌 Engineer BEVThermal System (Pune)
🏢 BMW TechWorks
📍 Pune
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