Job Description

Location - Jambusar Plant, near Vadodara, Gujarat

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Experience - 15 to 20 years

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Key Responsibilities

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1. Quality Systems Implementation & Compliance

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- Implementation and maintenance of procedures related to:
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- Identification and traceability of finished products
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- Inspection and testing of finished bottles and vials
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- Inspection and test status control
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- Control of non-conforming products
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- Corrective and Preventive Action (CAPA)
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- Handling, storage, packaging, preservation, and delivery of finished bottles and vials
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- Review and continuous improvement of the Quality Management System.
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- Ensure full compliance with:
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- GMP (Positive Manufacturing Practices)
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- QMS (Quality Management System)
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- ENMS (Energy Management System)
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- FSMS (Food Safety Management System, if applicable)
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- ISO standards
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- EMS (Environmental Management System)
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- OHSAS / Occupational Health & Safety standards
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- Lead internal and external audits.
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- Maintain documentation as per regulatory requirements.
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2. Raw Material & Batch Quality Control

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Inspection and approval of:

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- Silica sand
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- Soda ash
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- Limestone
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- Dolomite
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- Cullet
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- Additives and colorants
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- Monitor batch composition accuracy and homogeneity.
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- Conduct chemical analysis and maintain test records.
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- Coordinate vendor quality audits and supplier improvement programs.
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3. In-Process & Cold End Quality Control

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Overall Responsibility of Cold End Department

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- Supervise inspection activities at Cold End.
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- Monitor and control:
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- Dimensional accuracy
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- Weight consistency
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- Wall thickness
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- Finish and neck dimensions
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- Visual defects (checks, cracks, stones, blisters, inclusions, seeds, scratches)
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- Ensure proper functioning of inspection machines:
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- Automatic inspection machines
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- Camera-based defect detection systems
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- Leak testing equipment
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- Vertical load testing machines
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- Thermal shock testing systems
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- Monitor annealing lehr temperature profile and stress levels.
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- Conduct strain testing using polariscopes.
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- Maintain AQL levels and rejection analysis.
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4. Finished Product Inspection & Testing

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- Ensure proper identification and traceability of finished bottles and vials.
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- Maintain inspection and test status of each batch.
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- Conduct:
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- Compression testing
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- Internal pressure testing
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- Impact resistance testing
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- Thermal shock resistance testing
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- Approve/reject finished goods before dispatch.
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- Ensure proper packaging, preservation, and delivery as per customer and regulatory requirements.
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5. Control of Non-Conforming Products

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- Identify and segregate non-conforming products.
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- Ensure proper labeling and documentation.
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- Conduct Root Cause Analysis (RCA).
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- Implement Corrective and Preventive Actions (CAPA).
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- Monitor effectiveness of corrective measures.
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6. Customer Complaint Handling (B+C Sort)

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- Overall responsibility for customer complaint resolution.
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- Handle B+C Sort activities effectively.
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- Conduct complaint investigation and defect analysis.
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- Coordinate sorting, inspection, and corrective actions.
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- Maintain complaint trend analysis reports.
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- Reduce repeat complaints through systemic improvement.
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7. Calibration & Laboratory Management

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- Ensure calibration of inspection and measuring instruments.
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- Maintain calibration records and schedules.
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- Oversee laboratory testing activities.
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- Ensure all instruments comply with standard requirements.
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- Maintain documentation and test reports.
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8. Training & Records Management

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- Identify training needs for department members.
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- Provide and maintain records of training.
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- Conduct regular skill development and GMP awareness sessions.
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- Ensure competency evaluation of inspectors and technicians.
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9. Process Improvement & Cost of Quality

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- Monitor:
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- Rejection %
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- Customer complaint rate
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- First-pass yield
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- Cost of poor quality (COPQ)
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- Drive Six Sigma / Lean initiatives.
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- Improve production yield and reduce breakage.
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📌 Deputy General Manager/General Manager - Quality (Jambusar)
🏢 PGP Glass
📍 Jambusar