Key Responsibilities1. Furnace Setup & Melting Operations
Weigh, verify, and load raw alloy charges and additives onto the melt platform according to accurate batch sheets.
Operate induction or electric arc furnaces safely to heat materials uniformly until they reach their designated melting points.
Ensure absolute cleanliness of input materials and melting crucibles to prevent cross-contamination between different alloy runs. [1, 2, 3, 4]
Atomization Process Control
Set up, calibrate, and operate metal atomization systems (gas, water, or ultrasonic) according to Standard Operating Procedures (SOPs).
Closely monitor and regulate critical process parameters, including melt temperature, gas/liquid pressure flow, atomizing nozzles, and collection rates.
Adjust semi-automated or fully automated systems to target specific powder shapes, distributions, and particle sizes. [1, 2, 3]
Post-Processing & Quality Control
Unload collected metal powders safely from the cooling and filtration chambers. [1, 2]
Perform post-processing steps including mechanical sieving, screening, blending, and classification of powders to customer specifications. [1, 2]
Conduct basic quality checks (such as checking flowability, density,



and particle size distribution) and package samples for comprehensive laboratory testing. [1]
Accurately record production data, material inventory transactions, receipts, and run parameters in the digital tracking system. [1, 2]
Maintenance, Safety & Cleanliness
Perform routine cleaning, basic maintenance, and troubleshooting on nozzles, furnaces, and filtration systems to keep operations running smoothly.
Follow strict safety protocols for handling hazardous dust, explosive metal powders, and high-pressure gas systems.
Utilize mandatory Personal Protective Equipment (PPE) including respirators, heavy heat-resistant gear, and safety glasses.
Comply with lockout/tagout (LOTO) and confined space entry requirements during system cleanouts

Pay: ₹18,000.00 - ₹28,000.00 per month

Ability to commute/relocate:
Maddur, Karnataka (Maddur, Mandya District): Reliably commute or planning to relocate before starting work (Required)

Application Question(s):
Expected Salary?

Experience:
Foundry: 1 year (Preferred)

Work Location: In person

📌 Foundry Worker Maddur (India)
🏢 Sanwa Diamond Tools
📍 India