Key Duties and Responsibilities
Die/Mould Setting and Changeover
Install and Remove Molds: Safely mount, align, and secure heavy moulds (dies) onto machine platens using clamps, bolts, and overhead cranes or hoists.
Connect Auxiliary Lines: Hook up water/coolant lines, hydraulic lines, pneumatic air lines, and electrical temperature controllers (thermolators/chillers).
Calibrate Mechanical Limits: Adjust ejector pins, core pulls, safety gates, and stroke limits to match the current mould specifications.
Machine Operation and Parameter Control
Set Process Parameters: Input and adjust cycle recipes via the PLC control panel, regulating barrel temperatures, injection pressures, clamping forces, injection speed, and cooling timers.
Automatic Cycle Monitoring: Run the machine in automatic mode, ensuring continuous part production, smooth robotic part removal, and proper conveyor flow.
Material Management: Load thermoplastic resins (like PP, ABS, PC, Nylon) into hoppers and monitor automated drying and feeding systems.
Quality Assurance and Troubleshooting
Inspect Parts:



Perform visual and dimensional checks (using calipers or micrometers) on initial and ongoing production samples to spot defects like flash, short shots, sink marks, or warping.
Process Correction: Troubleshoot minor processing or automation faults and fine-tune machine settings to eliminate scrap parts.
Grind and Recycle: Operate scrap grinders to process runner waste and sprues for approved re-use.
Maintenance and Safety Compliance
Preventive Maintenance: Clean, grease, and inspect moulds and machine components before storage or after production runs.
Adhere to Safety Protocols: Follow Lockout/Tagout (LOTO) procedures during mould changes and wear required Personal Protective Equipment (PPE).
Record Keeping: Maintain accurate logs of cycle parameters, production output, downtime reasons, and maintenance actions.

Pay: ₹25,000.00 - ₹35,000.00 per month

Perks:
Commuter assistance
Adaptable schedule
Food provided

Work Location: In person

📌 Automatic Plastic Injection Moulding & Die Setting Operator Kechery
🏢 Blueberry's India
📍 Kechery