Job DescriptionLocation - Jambusar Plant, near Vadodara, Gujarat

NExperience - 15 to 20 years

NKey Responsibilities

n1. Quality Systems Implementation & Compliance

N

n
- Implementation and maintenance of procedures related to:
N
- Identification and traceability of finished products
N
- Inspection and testing of finished bottles and vials
N
- Inspection and test status control
N
- Control of non-conforming products
N
- Corrective and Preventive Action (CAPA)
N
- Handling, storage, packaging, preservation, and delivery of finished bottles and vials
N
- Review and continuous improvement of the Quality Management System.
N
- Ensure full compliance with:
N
- GMP (Positive ManufacturingPractices)
N
- QMS (Quality ManagementSystem)
N
- ENMS (Energy ManagementSystem)
N
- FSMS (Food Safety Management System, if applicable)
N
- ISO standards
n
- EMS (Environmental Management System)
N
- OHSAS / Occupational Health & Safety standards
N
- Lead internal and external audits.
N
- Maintain documentation as per regulatory requirements.
N

n2. Raw Material & Batch Quality Control

NInspection and approval of:

N

n
- Silica sand
n
- Soda ash
N
- Limestone
n
- Dolomite
N
- Cullet
n
- Additives and colorants
N
- Monitor batch composition accuracy and homogeneity.
N
- Conduct chemical analysis and maintain test records.
N
- Coordinate vendor quality audits and supplier improvement programs.
N

n3. In-Process & Cold End Quality Control

NOverall Responsibility ofCold End Department

N

n
- Supervise inspection activities at Cold End.
N




- Monitor and control:
N
- Dimensional accuracy
N
- Weight consistency
n
- Wall thickness
N
- Finish and neck dimensions
N
- Visual defects (checks,cracks, stones, blisters, inclusions, seeds, scratches)
N
- Ensure proper functioning of inspection machines:
N
- Automatic inspection machines
N
- Camera-based defect detection systems
N
- Leak testing equipment
N
- Vertical load testing machines
N
- Thermal shock testing systems
N
- Monitor annealing lehr temperature profile and stress levels.
N
- Conduct strain testing using polariscopes.
N
- Maintain AQL levels andrejection analysis.
N

n4.

Finished Product

Inspection & Testing

N

n
- Ensure proper identification and traceability of finished bottles and vials.
N
- Maintain inspection andtest status of each batch.
N
- Conduct:
N
- Compression testing
N
- Internal pressure testing
N
- Impact resistance testing
N
- Thermal shock resistance testing
N
- Approve/reject finishedgoods before dispatch.
N
- Ensure proper packaging, preservation, and delivery as per customer and regulatory requirements.
N

n5. Control of Non-Conforming Products

N

n




- Identify and segregate non-conforming products.
N
- Ensure proper labeling and documentation.
N
- Conduct Root Cause Analysis (RCA).
N
- Implement Corrective and Preventive Actions (CAPA).
N
- Monitor effectiveness of corrective measures.
N

n6. Customer Complaint Handling (B+C Sort)

N

n
- Overall responsibility for customer complaint resolution.
N
- Handle B+C Sort activities effectively.
N
- Conduct complaint investigation and defect analysis.
N
- Coordinate sorting, inspection, and corrective actions.
N
- Maintain complaint trend analysis reports.
N
- Reduce repeat complaints through systemic improvement.
N

n7. Calibration & Laboratory Management

N

n
- Ensure calibration of inspection and measuring instruments.
N
- Maintain calibration records and schedules.
N
- Oversee laboratory testing activities.
N
- Ensure all instruments comply with standard requirements.
N
- Maintain documentation and test reports.
N

n8. Training & Records Management

N

n
- Identify trainingneeds for department members.
N
- Provide and maintain records of training.
N
- Conduct regular skill development and GMP awareness sessions.
N
- Ensure competency evaluation of inspectors and technicians.
N

n9. Process Improvement & Cost of Quality

N

n
- Monitor:
N
- Rejection %
n
- Customer complaint rate
N
- First-pass yield
n
- Cost of poor quality (COPQ)
N
- Drive Six Sigma / Lean initiatives.
N
- Improve production yield and reduce breakage.
N

📌 Deputy General Manager/General Manager - Quality (Karjan)
🏢 PGP Glass
📍 Karjan