A. Process Intensification – Cost Reduction
- Detailed Process Understanding on Unit Operations (Distillation, Extraction, Filtration, Drying, Absorption, Stripping)
- GAP Analysis Study (Theoretical Vs Actual) along with Cost Evaluation Study for deciding Priorities
- Literature Survey and Idea Generation with Cross Functional Team (Operation, R&D;, Quality, Safety)
- Data generation in Lab / Pilot for Improvement in Existing Plant as well as for Commercial Scale up
- Preparing Proposal/Final Scheme for Implementation
- Technical Discussion with all Stakeholders and Capex Preparation
- BEP Preparation – Process Flow Diagram, Material Balance, Energy Balance, Standard Operating Procedure, Effluent Treatment, Process Safety Data Generation
- Review of P&ID;
- Understanding on Monthly MIS (COGM of Product)
B. Capacity Enhancement by debottlenecking of Stages – Top Line and Bottom Line
- Study on Stagewise Capacity
- Identification of Debottleneck Stage
- Technical Validation of Existing Equipment’s
- Proposal based on Technical Study and its implementation
C. Current Technologies – SHE, Quality, Cost and Capacity
- Evaluation of Existing Technology
- Exploring new advanced Technology
- Cost Evaluation Study – OPEX
- Proposal based on Technical Study (CAPEX) and its implementation
Soft Skills – MS Office – Excel, Word, Presentation, ASPEN and CFD (Preferred)