Role & responsibilities :-

Deputy Process Engineering

Position: Deputy Process Engineering

Department: Process Engineering / Manufacturing Engineering

Industry: Automotive / Auto Components

Location: Faridabad

Reporting To: Head/Manager Process Engineering

Experience:

Appx 10 Yrs. Experience in Fastener Industries/ Cold Forged / Automotive Components industries / Heat Treatment & Surface Finishing Industries with Expert in Heat Treatment and Surface Finishing process.

Key Responsibilities

1. Process Development

- Develop and establish manufacturing processes for new and existing products.
- Prepare and maintain process flow charts, work instructions, process parameters, and standard operating procedures.
- Conduct process feasibility studies for current products and engineering changes.

1. Process Improvement

- Identify process bottlenecks and implement improvement initiatives to enhance productivity and reduce cycle time.
- Drive Kaizen, Lean Manufacturing, 5S, and continuous improvement activities.
- Analyze process losses, rejection, rework, downtime, and material wastage and implement corrective actions.

1. New Product Development (NPD)

- Support new product development and new process implementation from concept to production.




- Coordinate with Design, Quality, Production, Tool Room, Maintenance, and Purchase teams for successful product launches.
- Support APQP, PFMEA, Control Plan, PPAP, and process validation activities.

1. Process Quality & Control

- Ensure manufacturing processes meet defined quality standards and customer requirements.
- Identify potential process risks and support PFMEA updates and corrective/preventive actions.
- Conduct process capability studies and establish appropriate process controls.

1. Tooling & Equipment

- Coordinate for development and modification of tools, fixtures, dies, gauges, and process equipment.
- Work with suppliers and internal teams for tool/equipment trials and validation.
- Monitor equipment performance and suggest improvements for process reliability.

1. Cost & Productivity

- Identify opportunities for cost reduction, productivity improvement, and manpower optimization.
- Monitor process KPIs such as cycle time, OEE, rejection, rework, downtime, and line efficiency.
- Implement projects to reduce manufacturing cost and improve overall process effectiveness.

📌 Deputy Process Engineering Manager (Faridabad)
🏢 Sterling Tools (STL)
📍 Faridabad