Position: Operator - Mechanical Assembly

Work Location: Shamshabad, Hyderabad

Role & responsibilities :

Box Build & Mechanical Assembly
- Plan, implement, and support complete box build assemblies including:
- PCB integration into enclosures
- Cable harness routing and termination
- Mechanical fitting, fastening, and torque control
- Interpret mechanical drawings, BOMs, and assembly instructions
- Ensure proper alignment, sealing, gasket fitting, and EMI shielding
- Drive improvements in assembly methods, ergonomics, and cycle time

2. Bonding, Potting & Conformal Coating
- Define and control processes for:
- Bonding (adhesives, sealants, RTV, epoxy)
- Potting & encapsulation (thermal, electrical insulation, vibration protection)
- Conformal coating (acrylic, silicone, urethane, parylene)
- Select materials based on thermal, environmental, and electrical requirements
- Establish process parameters, curing cycles, masking techniques
- Ensure compliance with IPC standards (IPC-A-610, IPC-CC-830, J-STD-001)
- Troubleshoot defects such as:
- Voids, bubbles, delamination




- Coating thickness variation
- Incomplete curing

3. NPI (Current Product Introduction) Engineering
- Lead end-to-end NPI activities from proto to mass production:
- Feasibility analysis
- Process design and validation
- Line setup and pilot builds
- Coordinate with design, quality, supply chain, and customers
- Prepare:
- Work Instructions (WI), SOPs
- PFMEA, Control Plans
- Process flow diagrams
- Conduct trial builds, design validation, and yield improvement

4. Engineering Modifications / Change Management
- Implement and validate Engineering Change Orders (ECO/ECN)
- Evaluate impact of changes on:
- Process capability
- Production efficiency
- Product reliability
- Update documentation, tooling, and fixtures accordingly
- Support root cause analysis (RCA) and corrective actions (CAPA)

5. Process Improvement & Quality
- Drive continuous improvement (Kaizen, Lean, Six Sigma principles)
- Improve FPY

📌 Production Operator (Shamshabad)
🏢 Cyient
📍 Shamshabad