Key Responsibilities

1.

Process

Planning for Machining Components

- Develop detailed machining process plans for powertrain prismatic parts
- Define machining sequence, operation grouping, fixturing strategy, and datum selection in line with GD&T; requirements.
- Select appropriate machine tools, cutting tools, and process parameters for each operation.

2.

Cycle Time

Estimation &

- Machine/Resource Planning

- Estimate cycle times for each machining operation using standard time-study methods and CAM simulation data.
- Calculate the number of machines/stations required to meet given production volumes (takt time analysis, OEE considerations).
- Support capacity planning and line balancing studies for current programs.

3.

Toolpath

Generation and Validation

- Generate toolpaths (roughing, semi-finishing, finishing) in NX CAM for milling, turning, drilling, and other machining operations.
- Perform toolpath simulation and collision/gouge checks to validate feasibility prior to shop floor deployment.
- Optimize toolpaths for surface finish, tool life, and cycle time reduction.

4. Drawing &

- Documentation Evaluation

- Review and evaluate tool design drawings, fixture drawings, and process sheets for accuracy and manufacturability.
- Validate process sheets against component drawings, GD&T;, and process capability requirements.
- Provide feedback/DFM (Design for Manufacturability) inputs to design teams.

5. CAD/CAM Automation Project Delivery

- Design, develop, and deploy CAD/CAM automation solutions (knowledge-based engineering, NX Open, VB.NET/C#/Python scripting) to streamline process planning and programming workflows.
- Drive automation initiatives to reduce manual programming effort and improve first-time-right toolpath generation.
- Collaborate with cross-functional teams to identify automation opportunities and deliver measurable productivity improvements.

Required Qualifications

- Bachelor's/Master's degree in Mechanical, Manufacturing, Production, or Tool Engineering.
- 6+ years of experience in CAD/CAM, process planning, or virtual machining.




- Strong hands-on expertise in Siemens NX CAM (mandatory); familiarity with other CAM systems (Mastercam, CATIA CAM, Vericut) is a plus.
- Sound knowledge of machining processes (milling, turning, drilling, boring), cutting tool technology, and fixture design principles.
- Working knowledge of GD&T;, process sheet/route sheet preparation, and tooling drawings.
- Experience with cycle time estimation methods and capacity/machine planning.

Preferred Skills

- Proficiency in NX Open API, Python, VB.NET, or C# for CAD/CAM automation.
- Strong NX CAD, NXCAM and AutoCAD knowledge.
- Strong working knowledge of Teamcenter AWC.
- Understanding of lean manufacturing, takt time, and OEE concepts.
- Experience working with global manufacturing engineering teams in an automotive or heavy engineering environment.

Key Competencies

- Strong analytical and problem-solving skills.
- Attention to detail in drawing/process validation.
- Effective cross-functional collaboration (Design, Manufacturing, Quality)
- Project management and ability to deliver automation initiatives independently.
- Continuous improvement mindset.

Responsibilities

1.

Process

Planning for Machining Components

- Develop detailed machining process plans for powertrain prismatic parts
- Define machining sequence, operation grouping, fixturing strategy, and datum selection in line with GD&T; requirements.
- Select appropriate machine tools, cutting tools, and process parameters for each operation.

2.

Cycle Time

Estimation &

- Machine/Resource Planning

- Estimate cycle times for each machining operation using standard time-study methods and CAM simulation data.




- Calculate the number of machines/stations required to meet given production volumes (takt time analysis, OEE considerations).
- Support capacity planning and line balancing studies for new programs.

3.

Toolpath

Generation and Validation

- Generate toolpaths (roughing, semi-finishing, finishing) in NX CAM for milling, turning, drilling, and other machining operations.
- Perform toolpath simulation and collision/gouge checks to validate feasibility prior to shop floor deployment.
- Optimize toolpaths for surface finish, tool life, and cycle time reduction.

4. Drawing &

- Documentation Evaluation

- Review and evaluate tool design drawings, fixture drawings, and process sheets for accuracy and manufacturability.
- Validate process sheets against component drawings, GD&T;, and process capability requirements.
- Provide feedback/DFM (Design for Manufacturability) inputs to design teams.

5. CAD/CAM Automation Project Delivery

- Design, develop, and deploy CAD/CAM automation solutions (knowledge-based engineering, NX Open, VB.NET/C#/Python scripting) to streamline process planning and programming workflows.
- Drive automation initiatives to reduce manual programming effort and improve first-time-right toolpath generation.
- Collaborate with cross-functional teams to identify automation opportunities and deliver measurable productivity improvements.

Qualifications

- Bachelor's/Master's degree in Mechanical, Manufacturing, Production, or Tool Engineering.
- 6+ years of experience in CAD/CAM, process planning, or virtual machining (experience range adjustable per level).
- Strong hands-on expertise in Siemens NX CAM (mandatory); familiarity with other CAM systems (Mastercam, CATIA CAM, Vericut) is a plus.
- Sound knowledge of machining processes (milling, turning, drilling, boring), cutting tool technology, and fixture design principles.
- Working knowledge of GD&T;, process sheet/route sheet preparation, and tooling drawings.
- Experience with cycle time estimation methods and capacity/machine planning.

📌 Virtual Machining Engineer(CAPP) (Chennai)
🏢 Ford Motor
📍 Chennai