Job Description Head – Process Engineering | BESS Department: Engineering / Manufacturing Engineering Level: Head / AGM / DGM Location: Chennai / Oragadam Industry: Battery Energy Storage Systems (BESS) Role Purpose Lead the Process Engineering function for BESS manufacturing, covering cell-to-module, module-to-pack, LV/HV pack, rack and container integration . The role will be responsible for process design, NPI, prototype-to-mass-production industrialization, line balancing, productivity, automation, OEE, process quality, and continuous improvement. Key Responsibilities 1. Process Engineering & Industrialization Lead end-to-end process engineering for BESS manufacturing lines. Develop and optimize manufacturing processes from prototype → pilot → SOP → mass production . Establish process flow, SOPs, work instructions, process parameters and control plans. Drive DFM/DFA and manufacturability improvements. Lead line layout, capacity planning, takt time and manpower optimization. 2. BESS Manufacturing Process Robust understanding of:



Cell/module assembly Battery module and pack assembly Busbar and harness assembly BMS integration LV/HV pack assembly Rack integration Thermal management PCS/EMS integration BESS container integration Develop processes for mechanical, electrical and high-voltage assembly. Ensure robust processes for lithium-ion battery manufacturing and handling. 3. NPI & Prototype Development Lead NPI activities for new BESS products. Coordinate with R&D;, Design, Quality, Production, SCM and Projects teams. Conduct process validation, pilot builds, FAI and production trials. Drive smooth transition from engineering prototype to commercial production. Identify process risks and establish mitigation plans before SOP. 4. Automation & Manufacturing Excellence Identify opportunities for automation, robotics, laser welding, testing and digital manufacturing. Drive OEE, FPY, cycle-time, throughput and productivity improvements . Implement Lean Manufacturing, Ka

📌 Head Process Engineering (Chennai)
🏢 VSL PowerHive
📍 Chennai