Job Purpose To ensure product quality during various manufacturing stages of control panel production through process verification, inspection, defect prevention, and adherence to quality standards.

Key Responsibilities

Process Quality Assurance

- Conduct stage-wise quality inspections during:
- Busbar Fabrication & Assembly

- Crimping Operations
- Wiring & Harnessing

- Wiring Duct Installation

- Panel Enclosure Assembly

- Bending Operations

- Mechanical Assembly

- Component Mounting

- Torque Tightening Activities
- Verify conformity against approved drawings, BOMs and quality plans.
- Ensure first-piece approval before mass production.

Inspection Activities
- Perform visual, dimensional and functional inspections.
- Verify wiring sequence, terminal marking, ferruling, labeling and color coding.
- Conduct torque verification of electrical connections.
- Ensure compliance with workmanship standards.

Defect Prevention
- Identify process abnormalities and initiate corrective actions.
- Raise Non-Conformance Reports (NCRs).
- Participate in Root Cause Analysis using:
- 5 Why

- Fishbone Diagram

- Pareto Analysis

- CAPA

Documentation
- Maintain inspection records.
- Update quality check sheets.
- Record rejection and rework data.

Educational Qualification
- Diploma / B.E. in Electrical, Electronics, E&I; or Mechanical Engineering

Experience
- 3-8 years in Electrical Panel, Switchgear, Control Panel or Automation Manufacturing

Key Skills
- Electrical Drawings
- Torque Verification
- Wiring Inspection
- Busbar Inspection
- Crimping Standards
- NCR Management
- Root Cause Analysis
- 5 Why and CAPA





Incoming Material Inspection Inspect and approve incoming materials including:

Electrical Components

- PLCs
- Switchgear
- Capacitors
- Relays
- Contactors
- MCBs/MCCBs
- VFD Components
- Transformers
- Terminal Blocks
- HMIs
- Sensors

Mechanical Components
- Panel Enclosures
- Mounting Plates
- Busbars
- Fasteners
- Copper Components
- Sheet Metal Parts

Consumables
- Wires
- Cables
- Ferrules
- Lugs
- Heat Shrink Sleeves

Supplier Documentation Verification
- Verify COA, Test Certificates and Inspection Reports.
- Review vendor quality records.

Material Non-Conformance Management
- Segregate and identify rejected materials.
- Coordinate return and replacement activities.
- Initiate supplier corrective action requests.

Quality Improvement
- Develop incoming inspection standards.
- Reduce supplier defects.

Supplier Qualification
- Evaluate recent suppliers.
- Conduct supplier process audits.
- Assess supplier manufacturing capabilities.

Supplier Performance Monitoring

Monitor suppliers for

- PLCs
- Switchgear
- Capacitors
- Enclosures
- Busbars
- Wires & Cables
- Automation Components

Corrective Action Management
- Issue Supplier Corrective Action Requests (SCAR).
- Conduct root cause reviews.
- Verify implementation effectiveness.

Supplier Audits
- Process Audits




- Product Audits
- System Audits

Quality Improvement Programs
- PPM Reduction
- Supplier Rating System
- Supplier Development Projects

Support Procurement
- Supplier selection and qualification.
- Vendor performance reviews.

Quality Systems
- Maintain ISO 9001 documentation.
- Implement internal quality procedures.
- Monitor compliance with QMS requirements.
- Conduct internal audits.

Documentation Compliance
- Control SOPs.
- Maintain Work Instructions.
- Monitor version control.

Calibration Management

Manage calibration of

- Torque Wrenches
- Digital Multimeters
- Clamp Meters
- Vernier Calipers
- Micrometers
- Crimp Pull Test Equipment
- Insulation Resistance Testers
- Earth Resistance Testers

Audit Coordination
- Internal Audits
- Customer Audits
- Certification Audits

Continuous Improvement
- CAPA Monitoring
- Process Improvement Projects
- KPI Tracking

Final Product Testing

Conduct

- Continuity Tests
- Functional Testing
- Electrical Interlock Verification
- PLC Function Checks
- Input/Output Verification
- Communication Testing
- Insulation Resistance Testing
- HV Testing (where applicable)
- Earthing Verification

Visual Inspection

Verify

- Wiring Quality
- Ferruling
- Labeling
- Panel Finish
- Component Mounting
- Torque Compliance

Documentation Review
- Test Reports
- Inspection Reports
- Dispatch Clearance Notes
- FAT Documentation

Dispatch Release
- Approve products for shipment.
- Ensure packing quality and transit protection.

Customer Support
- Attend Factory Acceptance Tests (FAT).
- Resolve quality concerns.

📌 Quality (Coimbatore)
🏢 Suzlon Group
📍 Coimbatore