Role

Module Lead – BEV (M1) Thermal System

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About the UNIT/ Unit Overview

Digital Product Engineering

Location

Pune

Experience:

10 to 15 years,

Number of openings

1

What awaits you/ Job Profile

- Lead end-to-end BEV thermal system development, from concept selection to production launch.
- Own thermal architecture for the battery, e-drive, power electronics and charging systems.
- Translate vehicle heat-load targets into system, subsystem and component requirements.
- Develop effective coolant circuits for heat collection, transportation and rejection.
- Lead sizing and selection of pumps, valves, radiators, chillers and heat exchangers.
- Ensure robust packaging and routing of hoses, pipes, manifolds and thermal components.
- Coordinate with battery, e-powertrain, CAE, controls, testing and vehicle-integration teams.
- Define and execute component, system, vehicle and environmental validation plans.
- Drive supplier development, technical reviews, issue resolution and production readiness.
- Deliver thermal performance, durability, cost, weight, quality and timing targets.

What should you bring along

- Bachelor’s or Master’s degree in Mechanical, Automobile, Thermal or related Engineering.
- 10 to 15 years of automotive thermal-system product-development experience.
- Delivery experience of at least two complete BEV passenger-car thermal system programs.
- Strong concept-to-production experience within an OEM, Tier 1 or engineering organization.
- Proven ability to lead cross-functional teams and complex engineering programs.
- Experience in requirements, design release, prototype builds, validation and production launch.
- Strong supplier, manufacturing, quality and purchasing stakeholder-management experience.
- Structured problem-solving capability using 8D, 5 Why, RCA, FTA and DOE.
- Strong technical communication, documentation, presentation and decision-making skills.




- Willingness to support supplier visits, vehicle builds, testing and production launches.

Must have technical skill

- Expertise in BEV cooling systems for batteries, e-motors, inverters and charging components.
- Strong capability in heat-load estimation, heat balance and system-capacity calculations.
- Experience in coolant-flow, pressure-drop, hydraulic-network and pump operating-point calculations.
- Expertise in sizing pumps, valves, radiators, chillers, heat exchangers and reservoirs.
- Strong knowledge of coolant selection, fluid compatibility, corrosion and contamination control.
- Expertise in hose and pipe routing, filling, bleeding, sealing and service accessibility.
- Knowledge of metals, polymers, elastomers, seals, hoses and thermal manufacturing processes.
- Practical experience applying DFM, DFA, DFS, cost and weight optimization principles.
- Strong knowledge of DFMEA, DVP&R;, interface management and engineering change control.
- Experience in leakage, pressure, vibration, durability, thermal shock and environmental validation.
- To have strong understanding of Regulatory requirements and convergence
- Proficient with CATIA V5/V6 CAD tools for packaging and routing reviews and Teamcentre PLM tool

Good to have Technical skills

- Experience in multi-loop cooling architectures and integrated coolant-distribution modules.
- Knowledge of battery cooling technologies, including cooling plates and direct-fluid cooling.
- Experience in battery pre-conditioning for fast charging, cold starts and performance driving.
- Knowledge of thermal controls, diagnostics, derating, fail-safe functions and energy optimization.
- Experience with GT-SUITE, Amesim, KULI, MATLAB/Simulink or equivalent simulation tools.
- Exposure to CFD analysis for coolant flow, heat transfer and thermal-component performance.
- Knowledge of thermal interface materials, insulation and high-conductivity material applications.
- Awareness of thermal-propagation safety and functional-safety interfaces for BEV systems.
- Awareness of immersion cooling, refrigerant-based battery cooling and predictive thermal control.

📌 Module Lead - BEVThermal System (Pune)
🏢 BMW TechWorks
📍 Pune