Role

Engineer – BEV (M1) Thermal System

Visit our website bmwtechworks.in to know more.

Follow us on LinkedIn I Instagram I Facebook I X for the exciting updates.

About the UNIT/ Unit Overview

Digital Product Engineering

Location

Pune

Experience:

3 to 6 years,

Number of openings

2

What awaits you/ Job Profile

- Support BEV thermal system development from requirement definition through production release.
- Design cooling circuits for battery, e-motor, inverter, onboard charger and DC-DC converter.
- Perform heat-load, coolant-flow, pressure-drop and cooling-capacity calculations.
- Support sizing and selection of pumps, valves, radiators, chillers and heat exchangers.
- Prepare system schematics, component specifications, interface documents and engineering reports.
- Develop packaging and routing of hoses, pipes, manifolds and cooling-system components.
- Coordinate with CAD, CAE, battery, e-drive, controls, testing and supplier teams.
- Support DFMEA, design reviews, DVP&R; preparation and technical risk-closure activities.
- Execute component, system-rig, vehicle, durability and environmental validation tests.
- Support design release, prototype builds, supplier development, PPAP and production launch.

What should you bring along

- Bachelor’s or Master’s degree in Mechanical, Automobile, Thermal or related Engineering.
- 3 to 6 years of automotive thermal-system design or product-development experience.
- Experience in BEV cooling-system or automotive liquid-cooling component development.
- Understanding of battery, e-drive, inverter and charging-component thermal requirements.
- Hands-on experience in design calculations, component selection, testing and issue resolution.
- Ability to manage assigned components, design deliverables and validation activities independently.
- Experience working with suppliers, manufacturing, quality and vehicle-integration teams.
- Structured problem-solving capability using 8D, 5 Why and root-cause analysis.




- Good technical documentation, communication, coordination and presentation skills.
- Willingness to support supplier visits, prototype builds, vehicle tests and production trials.

Must have technical skill

- Knowledge of BEV cooling systems for battery, e-drive, inverter and charging components.
- Capability in heat-load estimation, heat-balance and cooling-capacity calculations.
- Experience in coolant-flow, pressure-drop and basic hydraulic-network calculations.
- Knowledge of pump, valve, radiator, chiller, heat-exchanger and reservoir selection.
- Understanding of coolant properties, material compatibility, corrosion and contamination control.
- Experience in hose and pipe routing, sealing, mounting, filling, bleeding and leak prevention.
- Knowledge of metals, polymers, elastomers, seals, joints and cooling-plate manufacturing.
- Practical understanding of DFM, DFA and DFS for production assembly and serviceability.
- Experience preparing DFMEA, DVP&R;, specifications, test plans and validation reports.
- Support compliance with BEV requirements affecting battery cooling, over-temperature protection, thermal propagation and coolant-system integrity.
- Proficient with CATIA V5/V6 CAD tools for packaging and routing reviews and Teamcentre PLM tool

Positive to have Technical skills

- Exposure to multi-loop cooling circuits and integrated coolant-distribution modules.
- Knowledge of battery cold plates, thermal interface materials and direct-fluid cooling concepts.
- Understanding of battery pre-conditioning for fast charging and low-temperature operation.
- Knowledge of thermal controls, temperature sensors, actuator diagnostics and derating strategies.
- Experience with GT-SUITE, Amesim, KULI, MATLAB/Simulink or equivalent simulation tools.
- Exposure to CFD or conjugate heat-transfer analysis for coolant and component performance.
- Awareness of ISO 26262 interfaces for thermal sensors, pumps, valves and control functions.
- Awareness of AIS-038 Rev.2, UN R100 and ISO 6469 requirements relevant to thermal-system design.

📌 Engineer - BEVThermal System (Pune)
🏢 BMW TechWorks
📍 Pune