A. Process Intensification – Cost Reduction
Detailed Process Understanding on Unit Operations (Distillation, Extraction, Filtration, Drying, Absorption, Stripping)
GAP Analysis Study (Theoretical Vs Actual) along with Cost Evaluation Study for deciding Priorities
Literature Survey and Idea Generation with Cross Functional Team (Operation, R&D;, Quality, Safety)
Data generation in Lab / Pilot for Improvement in Existing Plant as well as for Commercial Scale up
Preparing Proposal/Final Scheme for Implementation
Technical Discussion with all Stakeholders and Capex Preparation
BEP Preparation – Process Flow Diagram, Material Balance, Energy Balance, Standard Operating Procedure, Effluent Treatment, Process Safety Data Generation
Review of P&ID;
Understanding on Monthly MIS (COGM of Product)
B. Capacity Enhancement by debottlenecking of Stages – Top Line and Bottom Line
Study on Stagewise Capacity
Identification of Debottleneck Stage
Technical Validation of Existing Equipment’s
Proposal based on Technical Study and its implementation
C. Recent Technologies – SHE, Quality, Cost and Capacity
Evaluation of Existing Technology
Exploring current advanced Technology
Cost Evaluation Study – OPEX
Proposal based on Technical Study (CAPEX) and its implementation
Soft Skills – MS Office – Excel, Word, Presentation, ASPEN and CFD (Preferred)