Position: Manufacturing Engineer/Process Engineer – Cable Assembly
Department: Process Engineering
Reporting to: Sr. Manager - Cable Assembly
Location: Cochin, Kerala, India.
Job Highlights: B. Tech Mechanical Engineering with 8+ years of experience in Process
Engineering of Cable Assembly domain.
Job Description: Manufacturing Process Engineer with hands-on expertise in wire harness
manufacturing processes, including crimping, wire preparation, soldering, ultrasonic
splicing/welding, and harness protection techniques. Experienced in optimizing process
parameters, ensuring product quality, improving productivity, and driving continuous
improvement initiatives across assembly operations.
ROLES & RESPONSIBILITIES
Develop and maintain Process Failure Mode & Effects Analysis (PFMEA), Process Flow
Charts (PFC), and Work Instructions (WI) to ensure robust process control and risk
mitigation.
Design and develop tools and fixtures to enhance process capability, productivity, and
quality performance.
Establish and implement manufacturing standards, process controls, and validation
plans during sample development and mass production.
Ensure compliance and working knowledge of IPC/WHMA-A-620 standards for wire
harness assembly and workmanship requirements.
Review and interpret product specifications, drawings, and process requirements for
both ongoing production and product transfers.
Collaborate with cross-site Manufacturing Engineering teams to support smooth
product transfer and localization activities.
Manage receipt, verification, and organization of manufacturing equipment details and
documentation during product transfers and New Product Development (NPD).
Conduct process risk assessments, analyze potential failure modes, and implement
corrective and preventive actions to drive continuous Process and Quality
improvements.
Coordinate with the NPI team for prototype/sample builds, process validation, and
successful production ramp-up.
Provide structured support to the Project Manager on technical and cross-functional
assignments.
JOB DESCRIPTION
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Undertake additional responsibilities as assigned by management to support
operational and strategic objectives.
BEHAVIORAL COMPETENCIES
Analytical Thinking – Strong ability to analyze process data, identify root causes of
defects, and implement structured problem-solving methodologies to improve quality
and efficiency.
Attention to Detail – High level of precision in reviewing drawings, process parameters,
workmanship standards, and assembly specifications.
Continuous Improvement Mindset – Proactively identifies process gaps and drives
Lean, cost reduction, and productivity improvement initiatives.
Chang Management & Adaptability – Acts as a change agent during new product
introduction (NPI), product transfers, and process modifications while ensuring minimal
disruption to production.
Cross-Functional Collaboration – Effectively coordinates with Quality, Production, NPI,
Supply Chain, and global Manufacturing Engineering teams to achieve project goals.
Problem-Solving Orientation – Applies structured methodologies to address process
failures and prevent recurrence.
Ownership & Accountability – Takes responsibility for process stability, equipment
readiness, and production support during ramp-up and mass production.
Communication & Presentation Skills – Clearly communicates technical information,
conducts operator training, and presents process updates to stakeholders and
management.
Project Execution Discipline – Manages timelines, priorities, and deliverables effectively
during NPD, sample builds, and transfer activities.
Quality & Safety Focus – Maintains solid commitment to quality standards and safe
manufacturing operations.
Interested pls share Cv to
[email protected] with below details
Exp
CTC
Exp CTC
NP
Pay: ₹800,000.00 - ₹1,200,000.00 per year
Work Location: In person
📌 Manufacturing Engineer/Process Engineer – Cable Assembly (Kochi)
🏢 FIFO International
📍 Kochi