Role Purpose
Lead the Cylinder Head Machining operations within the Powertrain Manufacturing function, ensuring delivery of production, quality, cost, safety, and productivity targets. Drive manufacturing excellence through process capability enhancement, TPM implementation, continuous improvement initiatives, and people leadership.
Key Responsibilities
Production & Operations Management
- Drive daily production performance to achieve volume, quality, cost, and delivery targets.
- Lead machining operations for cylinder head manufacturing lines.
- Ensure optimum machine utilization, manpower deployment, and resource planning.
- Support recent product introduction, machining line setup, commissioning, and production ramp-up.
- Drive capacity enhancement through debottlenecking and process optimization.

Process Engineering & Technical Excellence
- Provide technical leadership on CNC machining processes including milling, boring, honing, drilling, reaming, and finish machining.
- Drive CNC programming, tool optimization, machine setting, component trials, and process validation.




- Ensure process capability improvement through SPC monitoring, Cp/Cpk and Pp/Ppk analysis.
- Lead resolution of machining, dimensional, process, and quality-related issues.
- Analyze CMM reports and implement corrective actions to improve process stability.

Quality Management
- Ensure adherence to manufacturing quality standards and customer requirements.
- Drive implementation of PFMEA, MSA, SPC, Control Plans, and other quality systems.
- Lead initiatives toward zero-defect manufacturing and rejection reduction.
- Ensure process and product compliance through effective quality controls and audits.

Cost, Productivity & Continuous Improvement
- Drive machining cost reduction initiatives through tool life improvement, cycle time reduction, and process optimization.
- Lead productivity improvement projects and work-content reduction initiatives.
- Identify and implement continuous improvement pro

📌 Cylinder Head (Sanand)
🏢 TataMotors
📍 Sanand