Role & responsibilities :

- Designed and developed cable and wire harness assemblies based on electrical, mechanical, and customer requirements.
- Created and maintained harness drawings, wiring diagrams, schematics, pin-out details, BOMs, and manufacturing documentation.
- Selected suitable wires, terminals, connectors, seals, sleeves, conduits, clips, and other harness components.
- Performed wire routing and harness packaging while considering bend radius, clearance, accessibility, serviceability, and mechanical constraints.
- Prepared wire lists, cut lists, splice details, and harness assembly instructions.
- Verified connector pinning, wire gauge, terminal selection, circuit continuity, and electrical interfaces.
- Supported crimping, splicing, soldering, termination, and harness assembly activities.
- Conducted prototype builds, testing, validation, and production support for cable and harness assemblies.
- Troubleshot wiring issues including open circuits, short circuits, incorrect pinning, poor crimping, and connector-related failures.
- Applied DFM/DFA principles to improve manufacturability, reliability, assembly efficiency, and cost.
- Coordinated with electrical, mechanical, manufacturing, quality, supplier, and customer teams to resolve technical issues.
- Managed engineering changes and updated drawings, BOMs, specifications, and related technical documentation.
- Supported root-cause analysis and corrective actions for harness quality and production issues.




- Ensured harness designs and manufacturing processes complied with applicable customer and industry standards.

Preferred candidate profile :

- Experience: 5-10 years in cable & wire harness manufacturing, assembly, or automotive/electrical systems.

- Technical skills:
- Lead a team responsible for cable and wire harness design, development, validation, and documentation.
- Handle customer communication for technical clarifications, design changes, requirements, and issue resolution.
- Review customer drawings, specifications, wiring diagrams, BOMs, and engineering change requirements.
- Coordinate with Design, Manufacturing, Quality, Procurement, and Project Management teams.
- Manage engineering changes and ensure timely implementation of customer requirements.
- Conduct technical discussions with customers and prepare action plans, reports, and presentations.
- Support prototype builds, testing, validation, and production ramp-up.
- Resolve issues related to routing, connectors, terminals, crimping, wire selection, shielding, EMC, and harness assembly.
- Mentor team members and monitor workload, quality, and project deliverables.

- Team leadership:
- Lead and allocate work to operators/technicians.
- Monitor daily production, manpower, productivity, and line targets.
- Train current operators and enforce standardized work.
- Coordinate with Quality, Engineering, Maintenance, and Production Planning.

📌 Quality Engineer Team Lead (Cable & Wire Harness) (Hyderabad)
🏢 AnuVega Technologies
📍 Hyderabad