19 Sep
|
RK HR Management
|
Ahmedabad
19 Sep
RK HR Management
Ahmedabad
Role Purpose
Lead the complete Ahmedabadsandwich-panel manufacturing plant from commissioning and stabilization throughfull-scale production, with ownership of safety, output, quality, cost, people and continuous improvement.
KeyResponsibilities
- Take end-to-end responsibility for plantoperations, including production, PPC, maintenance, quality,stores, dispatch, utilities and EHS coordination.
- Lead commissioning, trial production, SOP finalization and production ramp-upof the continuous PUR/PIR sandwich-panel line.
- Establish daily/weekly/monthly production plans in line with sales orders, raw-material availability and deliverycommitments.
- Drive OEE, productivity, yield,line speed, changeover control, scrap reduction, energy efficiency and manpower optimization.
- Ensure stablecontrol of foaming,profiling/forming, curing, cutting,packing and finished-panel handling processes.
- Build preventive and predictive maintenance discipline to minimizebreakdowns and production loss.
- Ensure incoming, in-process and finalquality systems for steel facings,chemicals, adhesives, insulation core, panel dimensions and finished performance.
- Develop plant SOPs, work instructions, skillmatrices, shift structures, training systems and accountability mechanisms.
- Coordinate with sales, purchase,finance and management on order priorities, inventory, cost, customercomplaints and capacity planning.
- Lead root-cause analysis, CAPA, 5S, safety practicesand continuous improvement across the plant.
- Recruit, mentorand evaluate key production and technical team members during the start-up phase.
- Present plant MIS coveringproduction, rejection, downtime,consumption, manpower, dispatchand key risks to management.
KeyPerformance Indicators (KPIs)
- Production plan adherence and OTIF dispatch
- OEE / line utilization / throughput
- Scrap, rejection and chemical/steel yield
- Breakdown hours and preventive-maintenance compliance
- Customer complaints and CAPA closure
- Conversion cost and energy consumption
- Safety, 5S and workforce discipline
- Successful commissioning and production ramp-up
Required Skills & Competencies
- Continuous sandwich-panel manufacturing
- PUR/PIR foamingprocess understanding
- Plant commissioning & stabilization
- Production planningand cost control
- Team leadership & cross-functional coordination
- Problem solving,RCA/CAPA and Lean/5S
- Robust MIS and management reporting
📌 Plant Head (Ahmedabad)
🏢 RK HR Management
📍 Ahmedabad