nMaximizing the effectiveness of the Engineering and Technology Department towards achieving organizational objectives by improving machine uptime, reliability, and speed through implementation of Total Productive Maintenance (TPM) principles.

nSkills Required

nKey Responsibilities & Accountabilities

n

n
- Total Productive Maintenance (TPM)
n

nPlan, schedule, execute, and monitor preventive maintenance programs

nEnsure healthy condition of all equipment, machinery, utilities, and assets

nBreakdown analysis and downtime component tracking

nDevelop correction time reduction strategies

nPredictive testing, inspection, and condition-based maintenance

nRegular supervision of plant machinery and feedback collection from operators/production in-charges

nPost-maintenance testing and proactive maintenance

nMachine lifecycle understanding, trending, FMEA

nCollaboration with innovation teams for design-out maintenance

n

n
- Effective Resource, Manpower & Facility Management
n

nShift and workload management of engineers and technicians

nInventory and cost control

nChecklist implementation and quality control initiatives

nIdentify and escalate training needs of self and team

n

n
- Spares & Consumables Management
n

nIdentification and forecasting of spare parts

nInventory analysis and inspection

nIndent tracking and spares approval

nReplacement and reconditioning of worn-out spares

nVendor liaison and vendor development

nAMC follow-up and coordination with accounts,



production, and procurement/logistics

nEscalation of critical challenges

n

n
- Maintenance Record Management
n

nTrack, analyze, and improve maintenance KPIs

nDaily/weekly reporting to management

nMaintain records of PM status, Kaizens, improvements, and issues faced

n

n
- TQM & Safety
n

n5S implementation

nMaintenance safety management

nHandling OEM-related safety and quality queries

n

n
- Skills Required
n
- Strong troubleshooting and analytical skills
n
- Hands-on experience in preventive, predictive, and breakdown maintenance
n
- Knowledge of TPM, FMEA, and condition-based maintenance
n
- Vendor management and spare parts optimization
n
- Ability to work under production pressure and align maintenance schedules
n

nTechnical/Functional Proficiency Required

n

n
- Acute understanding of production processes and equipment lifecycle management
n
- Ability to map failure modes and analyze recurring failure patterns
n
- Capability to recondition/indigenize problematic spares and parts
n
- Strong documentation, reporting, and KPI tracking skills
n
- Ability to guide technicians and enhance team capability
n

nEducational Qualifications

nDiploma / B.E. / B.Tech - Electronics & Communication Engineering, Electronics & Electrical Engineering

nExperience Level (If applicable)

n

n
- Approximately 2 to 5 years
n
- Preferably from a manufacturing setting
n

📌 Maintenance Engineer (Mumbai)
🏢 Manipal Technologies
📍 Mumbai