Role & responsibilities

- Lead Process Engineering activities for Automotive Lighting products, including Head Lamps and Tail Lamps.
- Develop and optimize manufacturing processes for Head Lamp assembly, sub-assembly and component manufacturing.
- Drive process improvement, cycle time reduction, productivity enhancement and line balancing.
- Develop and validate process parameters, work instructions, process flow and standard operating procedures (SOPs).
- Handle new product development (NPD) and process development from concept to SOP, including APQP, PFMEA, Control Plan and PPAP.
- Identify process-related issues in Head Lamp/Tail Lamp manufacturing and conduct Root Cause Analysis using 5 Why, Fishbone and 8D.
- Drive Kaizen, Lean Manufacturing, 5S and OEE improvement initiatives.
- Coordinate with Production, Quality, Maintenance, Tool Room and NPD teams for process stabilization and continuous improvement.
- Support jig, fixture,



tooling and poka-yoke development for automotive lighting assembly processes.
- Conduct process trials, validation and capability studies for recent or modified processes.
- Analyze process losses, rejection, downtime and productivity data and implement corrective actions.
- Ensure manufacturing processes comply with customer requirements, quality standards and internal process controls.

Preferred candidate profile Candidates with hands-on experience in Automotive Lighting, particularly Head Lamp / Tail Lamp manufacturing and assembly, will be preferred.

- Strong exposure to NPD, APQP, PFMEA, Control Plan, PPAP and process validation.
- Good knowledge of Lean Manufacturing, Kaizen, OEE, 5S and process optimization.
- Experience in jig, fixture, tooling and poka-yoke development.
- Strong analytical and Root Cause Analysis / Problem-Solving skills.

📌 Assistant Manager (Bahadurgarh)
🏢 Neolite Zkw Lightings
📍 Bahadurgarh