Organization : Ganpat University

Department: National Additive Manufacturing Centre West

Designation: Application Engineer – Metal Additive Manufacturing (PBF & WAAM)

Experience Required: 2–5 years in manufacturing/additive manufacturing/application engineering; relevant hands-on AM experience preferred.

Required Qualification: B.E./B.Tech. in Mechanical, Production, Manufacturing, Metallurgy, Materials or allied engineering discipline.

Technical Knowledge: Knowledge of metal additive manufacturing with hands-on exposure to one or more metal AM technologies, preferably Powder Bed Fusion (PBF) and Wire Arc Additive Manufacturing (WAAM). Knowledge of CAD/CAM, build preparation, slicing/toolpath generation, process parameters, DfAM principles, manufacturing practices, metal materials and AM post-processing is preferred.

:

- Operate and monitor Metal PBF and WAAM additive manufacturing systems for research, training, demonstration and industrial application activities.
- Prepare machines, build platforms, fixtures, tooling, wire/powder/feed systems and other required consumables before jobs.
- Review CAD models, build orientation, support strategy, slicing/toolpath and process plans for AM jobs.
- Translate application requirements into suitable PBF/WAAM process plans and manufacturing parameters.
- Execute machine setup, job loading, parameter selection, process monitoring and safe job completion.
- Conduct first-level troubleshooting of machine, process, software, material-handling and build-related issues.
- Maintain machine operating logs, build records, parameter sheets, consumable records and application documentation.
- Support PBF process development including powder handling, build-platform preparation, layer thickness, laser parameters, scan strategy, support structures, build orientation, powder recovery and other relevant process variables.
- Support WAAM process development including wire selection, substrate preparation,



arc/process parameters, deposition strategy, bead geometry, interpass temperature control, torch/toolpath planning, distortion management and machining allowance planning.
- Perform post-processing coordination including part removal, cleaning, machining, heat treatment and surface finishing as applicable.
- Inspect manufactured parts using appropriate dimensional, visual and basic quality checks; coordinate advanced inspection when required.
- Develop and validate AM process windows and application parameters for different materials and component geometries.
- Support development of prototype parts, functional components, repair/cladding applications, tooling and other industrial demonstrators.
- Interact with industry partners, faculty, researchers and trainees to understand requirements and communicate technical solutions.
- Prepare technical quotations, feasibility assessments, job estimates, process plans and application proposals, including preliminary assessment of build time, material consumption, machine hours, post-processing requirements and estimated manufacturing cost.
- Conduct machine demonstrations, application trials, technical presentations and hands-on training sessions.
- Coordinate with machine OEMs, material suppliers and external technical agencies for application development and issue resolution.
- Follow all laboratory, machine, powder/wire handling, PPE, fire, ventilation and other applicable safety procedures.
- Support preventive maintenance, calibration,



consumable planning and coordination of service activities for PBF/WAAM equipment.
- Maintain application databases, photographs, build reports, lessons learned and case studies for NAMCW's technology-development activities.
- Support preparation of technical reports, publications, project deliverables and documentation arising from AM projects.
- Contribute to continuous improvement of NAMCW's Metal PBF and WAAM application-engineering capability and utilization.

Key Result Areas (KRA):

- Reliable and protected operation of Metal PBF and WAAM facilities.
- Timely execution of assigned builds, trials, demonstrations and application jobs.
- Development and validation of process parameters and application solutions.
- Effective technical communication with industry, faculty, researchers, trainees and technology partners.
- High machine and facility utilization with minimum avoidable downtime.
- Accurate documentation of builds, parameters, materials, inspection results and technical outcomes.
- Timely first-level troubleshooting and coordination of service/support requirements.
- Delivery of quality prototypes/components meeting agreed technical requirements.
- Development of reusable AM application knowledge, case studies and training material.
- Compliance with safety, quality and NAMCW operating procedures.

Key Performance Indicators (KPI):

- ≥90% of assigned builds/trials executed within the agreed schedule.
- ≥95% successful first-pass build/job completion for established processes.
- ≥90% completeness and on-time submission of machine/build/application documentation.
- Minimum 4 industry/application trials or technical demonstrations supported per quarter per position, subject to demand.
- First-level technical issues acknowledged and action initiated within 1 working day.
- Maintain ≥90% availability/utilization readiness of assigned equipment, excluding planned maintenance and external downtime.

📌 Application Engineer – Metal Additive Manufacturing (PBF & WAAM) (Mehsana)
🏢 Ganpat University
📍 Mehsana