20 Sep
|
Chakr Innovation
|
Gurugram
20 Sep
Chakr Innovation
Gurugram
Job Purpose The Quality Engineer is responsible for ensuring end-to-end product and process quality across Incoming Material Inspection, Fabrication, Welding, Assembly and Pre-Dispatch Inspection (PDI). The role will ensure compliance with approved drawings, specifications, Inspection & Test Plans (ITPs), Quality Plans, WPS/PQR, welder qualifications, applicable welding standards/codes and company quality procedures. The position will also be responsible for supplier quality, customer complaints, RCA/CAPA, audits, documentation, calibration, continuous improvement and quality performance management.
The Quality Engineer will work closely with Production, Welding/Fabrication, Engineering, Procurement, Suppliers, Projects and Customers to achieve quality targets, reduce rejection/rework and ensure timely delivery of conforming products.
Role & responsibilities
1. Overall Quality Management & In-Process Quality Assurance
- Plan, monitor and control quality activities across Incoming, Fabrication, Welding, Assembly and PDI.
- Ensure achievement of monthly quality targets and departmental quality objectives.
- Monitor internal rejection, rework, repair and defect rates and initiate corrective actions.
- Ensure manufacturing activities are carried out in accordance with approved drawings, specifications, Quality Plans, SOPs and inspection procedures.
- Conduct stage-wise inspection and ensure quality clearance before proceeding to subsequent manufacturing operations.
- Identify process deviations and ensure timely containment and corrective action
- Coordinate with Production and Engineering for resolution of quality issues affecting production and delivery.
- Maintain proper inspection records and product traceability throughout the manufacturing cycle.
1. Welding & Fabrication Quality Management
- Monitor and ensure welding activities are performed in accordance with approved WPS/PQR and applicable codes, standards and project specifications.
- Review welding parameters, joint preparation, fit-up, alignment, root gap,
bevel angle and cleanliness before welding.
- Verify compliance with specified preheating, inter pass temperature, heat input and welding parameters, where applicable.
- Monitor weld repair activities and ensure repaired welds are re-inspected as per approved procedures.
- Verify welding machine/equipment condition and calibration status where applicable.
- Ensure compliance with approved welding sequences and fabrication procedures.
- Support preparation, review and implementation of WPS/PQR, welding inspection procedures and weld maps.
- Coordinate with welding supervisors, fabricators and production teams to prevent recurring welding defects, minimize distortion, and ensure continuous workflow.
1. Quality Documentation & QMS
- Prepare, review, and maintain critical quality documents including Quality Control Plans (QCP), Inspection & Test Plans (ITPs), final Manufacturing Data Records (MDR), and Data Dossiers.
- Lead problem-solving documentation for Root Cause Analysis (RCA) and Corrective and Preventive Actions (CAPA) using standard frameworks (8D, 5-Why, Ishikawa).
- Ensure shop-floor adherence to ISO 9001 Quality Management System standards and support internal/external quality audits.
- Manage equipment calibration schedules, generate dimensional/NDT reports, and formalize PDI (Pre-Dispatch Inspection) clearance certificates.
1. Advanced Welding Knowledge
- Technical understanding of multiple welding processes, including GTAW (TIG) & MIG.
- Working knowledge of Non-Destructive Testing (NDT) methodologies Penetrant Testing (PT), Magnetic Particle Testing (MT), Ultrasonic Testing (UT), and Radiographic Testing (RT). ASNT Level II
1. Manufacturing & Fabrication Process Knowledge
- High proficiency in reading and inspecting against complex mechanical blueprints, including thorough knowledge of Geometric Dimensioning and Tolerancing (GD&T;).
- Solid understanding of heavy fabrication sequences, sheet metal processing, shearing, bending, rolling, and fundamental machining operations.
- Expertise in using and validating precision measuring instruments ( Vernier calipers, micrometers, height gauges etc).
📌 Quality Engineer (Gurugram)
🏢 Chakr Innovation
📍 Gurugram