Role & responsibilities
Lead Process Engineering activities for Automotive Lighting products, including Head Lamps and Tail Lamps.
Develop and optimize manufacturing processes for Head Lamp assembly, sub-assembly and component manufacturing.
Drive process improvement, cycle time reduction, productivity enhancement and line balancing.
Develop and validate process parameters, work instructions, process flow and standard operating procedures (SOPs).
Handle new product development (NPD) and process development from concept to SOP, including APQP, PFMEA, Control Plan and PPAP.
Identify process-related issues in Head Lamp/Tail Lamp manufacturing and conduct Root Cause Analysis using 5 Why, Fishbone and 8D.
Drive Kaizen, Lean Manufacturing, 5S and OEE improvement initiatives.
Coordinate with Production, Quality, Maintenance, Tool Room and NPD teams for process stabilization and continuous improvement.
Support jig, fixture,



tooling and poka-yoke development for automotive lighting assembly processes.
Conduct process trials, validation and capability studies for recent or modified processes.
Analyze process losses, rejection, downtime and productivity data and implement corrective actions.
Ensure manufacturing processes comply with customer requirements, quality standards and internal process controls.

Preferred candidate profile Candidates with hands-on experience in Automotive Lighting, particularly Head Lamp / Tail Lamp manufacturing and assembly, will be preferred.
Solid exposure to NPD, APQP, PFMEA, Control Plan, PPAP and process validation.
Good knowledge of Lean Manufacturing, Kaizen, OEE, 5S and process optimization.
Experience in jig, fixture, tooling and poka-yoke development.
Robust analytical and Root Cause Analysis / Problem-Solving skills.

📌 Assistant Manager Bahadurgarh
🏢 Neolite Zkw Lightings
📍 Bahadurgarh