Position : Factory Manager / Plant Manager Location : Cheyyar- SIPCOT / Manufacturing Plant Department : Operations Reporting To : Operations Head Experience : 10–15 Years Qualification : B.E./B.Tech. – Chemical / Mechanical / Production / Metallurgy or equivalent

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nJob Purpose

nOverall responsibility for safe, efficient and profitable operation of the continuous copper electroplating factory, covering production, process control, quality, maintenance, EHS, ETP/ZLD and customer supply.

nMajor Responsibilities

n• Production: Achieve daily/monthly production targets with optimum utilization of manpower, machines and resources.

n• Electroplating Process: Control plating line speed, rectifier current/voltage, bath chemistry, temperature, filtration, anodes/contacts and coating thickness.

n• Quality: Ensure coating thickness, adhesion, surface finish and other customer specifications are consistently achieved; control rejection and rework.

n• Process Improvement: Improve line productivity, yield, OEE and process stability; reduce downtime and chemical/metal losses.

n• Maintenance: Ensure preventive maintenance and quick resolution of mechanical, electrical, rectifier, pump and utility breakdowns.

n• ETP/ZLD & Workplace: Ensure effective operation of ETP/ZLD, water management, chemical wastewater treatment and compliance with applicable environmental requirements.

n• Safety: Ensure safe handling/storage of acids, alkalis,



cyanide-related and other hazardous chemicals; maintain PPE, emergency preparedness and statutory safety requirements.

n• Manpower: Manage shift manpower, operator training, discipline, productivity and skill development.

n• PPC & Customer Supply: Coordinate with PPC, Sales, Stores, QC and Dispatch to achieve on-time customer supply.

n• Cost Control: Monitor copper/chemical consumption, power, water, manpower, maintenance and overall conversion cost.

n• MIS: Review production, quality, downtime, consumption, ETP, safety and delivery performance and report to management.

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nKey Performance Indicators

n• Production target achievement

n• On-time customer supply

n• Plating quality and coating consistency

n• Rejection/rework %

n• Line utilization / OEE

n• Downtime

n• Copper and chemical consumption

n• Power and water consumption

n• ETP/ZLD performance

n• Safety and environmental compliance

n• Manufacturing cost

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nCandidate Profile

nThe candidate should have strong factory leadership and practical process knowledge, preferably with experience in continuous copper electroplating / surface treatment, chemical process operations, ETP/ZLD and high-current rectifier systems.

nStrong people management, troubleshooting, decision-making, customer supply coordination and continuous improvement skills are essential.

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nOverall Accountability

nSafety + Quality + Production + Delivery + Cost + Environmental Compliance

📌 Factory Manager (Cheyyar)
🏢 CAPE Electric
📍 Cheyyar