Role & responsibilities

1.Project Quality Launch Excellence
Ensure flawless quality readiness from development to Mass Production (MP).
Deliver First Time Right (FTR) performance during trials, pilot runs, and SOP.
PPAP & Customer Approval
Achieve 100% on-time PPAP approvals (PP1, PP2, PP3, MP) without rejections.
Ensure adherence to all Honda quality and documentation requirements.
Zero Defect Manufacturing
Establish a zero-defect culture through Poka-Yoke, preventive systems, and process capability improvement.
Minimize internal rejection, rework, and line stoppages.
Quality System Deployment
Implement end-to-end quality systems:
Process Flow
PFMEA
Control Plan
SOPs & Inspection Standards
Ensure full IATF 16949 compliance in the Greenfield setup.
Inspection & Measurement System
Establish incoming, in-process, and final inspection systems.
Ensure MSA compliance and measurement accuracy with proper gauges and fixtures.
Customer Quality Performance
Achieve targeted Customer PPM levels from SOP stage.




Ensure zero major customer complaints during launch phase.
Supplier Quality Assurance
Develop and stabilize supplier quality systems, including:
Supplier audits
Vendor PPAP approvals
Incoming quality control
Problem Solving & Continuous Improvement
Drive structured problem solving using 8D, Why-Why, Fishbone analysis.
Lead Kaizen, Lean, and COPQ reduction initiatives.
Process Control & Stability
Ensure robust process control across:
Press Shop
Weld Shop
Surface Coating
Maintain high process capability (Cp/Cpk) and stability.
Audit & Compliance
Ensure readiness for internal, customer, and certification audits, IQA.
Maintain zero major non-conformities.
Project Milestone Achievement
Deliver all milestones (Die-Go, Trials, Pilot Runs, MP) within timeline.
Ensure no quality-related delays in project execution.
Team Development
Build and lead a competent quality team.
Drive training, skill development, and ownership culture.

📌 Quality Head Ahmedabad
🏢 Metalman Auto
📍 Ahmedabad