Kannan Tools & Dies

Position Overview

The Big VMC Setter cum Operator is responsible for setting up, operating, and monitoring large-size Vertical Machining Centers used for machining heavy, oversized, and high-precision components.

The position requires strong technical expertise, hands-on machining skills, and the ability to handle large components safely and efficiently.

Key Responsibilities

1. Machine Setup & Job Preparation

- Set up VMC machines with correct fixtures, tools, tool holders, and reference points.
- Load NC programs and verify machining sequences.
- Perform dry-run checks to avoid collisions and confirm safe machining paths.
- Set work offsets, tool offsets, and adjust machining parameters as required.

2. Machining Operations

- Operate VMC machines for milling, drilling, tapping, pocketing, profiling, and complex milling operations.
- Execute machining operations as per process sheets, drawings, and instructions.
- Monitor cycle times, cutting conditions, and tool behavior.
- Achieve consistent production output without rejection or rework.

3. Dimensional Inspection & Quality Control

- Inspect components using precision measuring instruments:
- Vernier, micrometer
- Height gauge, bore gauge
- Dial indicators
- Angle plates, profile gauges
- Thread plug gauges, thread ring gauges
- Conduct first-piece and in-process inspections coordinating with line inspectors.
- Ensure compliance with dimensional tolerances, GD&T;, and surface finish requirements.
- Coordinate with QA for final inspection and resolve quality issues.

4. Tooling Management

- Set and adjust tool lengths, cutter compensation, and offsets.
- Replace worn-out inserts and tools in coordination with Tool Room.
- Suggest improvements in tooling strategies to reduce cycle time and improve tool life.
- Maintain proper handling and storage of fixtures, tools, and accessories.

5. Machine & Process Monitoring

- Monitor machine conditions, coolant levels, spindle behaviour, vibration,



and alarms.
- Report machinery issues to Maintenance immediately.
- Identify machining problems and implement corrective actions.
- Ensure smooth machine operation and minimal downtime.

6. Safety, Housekeeping & Discipline

- Follow all safety procedures and PPE requirements.
- Maintain clean and organized workstations following 5S standards.
- Handle heavy tools, fixtures, and workpieces safely.
- Report hazards, near misses, or unsafe practices.

7. Documentation & Reporting

- Maintain production logs, tool usage sheets, inspection records, and job cards.
- Record deviations, tool changes, and machine downtime.
- Provide shift handover details to ensure continuity.
- Update ERP/MIS entries when required.

Required Qualifications

Education

- ITI (Machinist/Fitter) / Diploma in Mechanical, Production, or related trade.
- Basic CNC programming knowledge is an added advantage.

Experience

- 2–6 years of experience as a CNC VMC operator or setter.
- Experience in aerospace/medical/precision machining industries preferred.
- Hands-on experience with Fanuc/Siemens/Mitsubishi controllers.

Skills

- Strong knowledge of VMC machine setup and CNC operation.
- Ability to read engineering drawings and interpret GD&T.;
- Good understanding of cutting tools, fixtures, and machine parameters.
- Skilled in using precision measuring instruments.
- Solid troubleshooting ability and attention to detail.

Facilities : Accommodation , Food , Cab & Uniform Shoes

Benefits : PF/ESI/Attendance Incentives / Yearly Bonus

Shift : Rotational Shift

Contact : Mr. SATHYAPRAKASH HR - +91-XXXXXXXXXX - (phone hidden))

Job Types: Full-time, Permanent

Pay: ₹18,000.00 - ₹25,000.00 per month

Benefits:

- Food provided
- Provident Fund

Ability to commute/relocate:

- Kovilpalayam, Coimbatore, Tamil Nadu: Reliably commute or planning to relocate before starting work (Required)

Education:

- Secondary(10th Pass) (Required)

Experience:

- VMC OPERATIOR: 3 years (Preferred)

Work Location: In person

📌 VMC – Setter cum Operator (India)
🏢 KANNAN TOOLS AND DIES
📍 India