**When applying for this position, please ensure you use your** **external-facing profile / resume** **to avoid screening rejection** . **Key Responsibilities & Competencies :** + Lead cross-functional deployment of end-to-end material flow systems for major plant changes, new introductions, and capacity/footprint transformations across Powertrain Operations. + Ensure readiness of suppliers (for material delivery), internal logistics, and internal dunnage/container loops while integrating quality and traceability requirements. + Lead deployment of lean storage and intralogistics automation solutions (where justified) and ensure integration with digital execution and traceability. + Leads through influence; manages conflict constructively. + Strong planning, prioritization, and closure discipline. **End-to-End Material Flow System Knowledge & Implementation:** + Define and deploy material flow concepts covering receiving, storage, internal logistics, point-of-use supply, finished goods movement, shipping, and empty-return loops for internal dunnage. + Establish exception flows (quarantine/hold, nonconforming material routing, rework loops, offline verification routing where applicable). + Define and govern automation zones in material flow concepts (handoff points, parking/charging constraints, do-not-block areas, and exception handling). **Internal Dunnage & Container System Design (Scale):** + Lead internal returnable dunnage/container fleet strategy definition (e.g., for repack racks, kit bins/racks, sequence racks): container/rack families, spare philosophy, turnaround planning, storage footprint,



repair and wash strategy (where applicable). + Improve governance for internal dunnage shortage prevention and recovery (controls, escalation, contingency methods). **Quality / Traceability Integration:** + Ensure material flow and internal dunnage enable traceability and compliance (label content/placement standards, scan discipline, mix-prevention methods, containment flow). + Define internal dunnage-related controls for part protection, cleanliness, and damage prevention across multiple process areas. **Supplier Readiness (for Material Delivery) & Launch/Change Management:** + Lead supplier readiness plans for material delivery: trial builds, capability reviews, PPAP delivery elements as applicable, deviation controls, and closure discipline. + Own internal cutover plans, training needs, and risk registers for MFE deliverables. **Team Development:** + Mentor SG5/SG6 engineers; review and approve technical outputs (internal dunnage specs, PFEP governance, compliance plans). **Cost & Performance Ownership:** + Own internal logistics cost models and drive reductions through standardization and waste elimination.



+ Develop/maintain business case inputs for automation and lean storage initiatives (labor impacts, safety/quality impacts, space recovery, internal container fleet impacts, total cost of ownership). **Automation / Lean Storage / Analytics-led Engineering:** + Lead feasibility and cross-functional deployment for AGV/AMR initiatives (route concepts, interface requirements, acceptance criteria, commissioning/start-up support). + Lead implementation of lean storage solutions (high-density storage concepts, dynamic replenishment lanes, modular supermarkets) including change management and sustainment audits. + Coordinate simulation/digital twin studies (where required) to validate capacity, congestion, and route performance Bachelor's degree in engineering (Mechanical/Industrial/Production/Material Flow or related). Typically 5-7 years' experience in Material Flow Engineering / plant logistics engineering / manufacturing operations support. Project/program leadership experience strongly preferred. Clear written and verbal communication for cross-functional reviews. Professional / Organizational Competencies Preferred System-level material flow design and governance. Solid engineering depth for internal returnable/expendable dunnage (e.g., repack racks, kit bins/racks, sequence racks) and container strategies. Ability to lead risk-based planning and execution across multiple stakeholders. Familiarity with intralogistics automation concepts (AGV/AMR operating model, handoff design, safety interface basics). Coaches others and raises capability within the team.

📌 MFE Engineer (Chennai)
🏢 Ford Motor
📍 Chennai