Role & responsibilities

- Assist the Production Head in managing harness assembly line operations
- Train and develop supervisors and operators in Cutting & Stripping, crimping, Soldering, Moulding (Power cord, BNC & Dc pin) & Testing.
- Plan daily work orders, manpower allocation, and material flow for the harness line
- Monitor production targets, cycle times, and efficiency for harness assemblies
- Ensure assemblies are built in compliance with routing sheets, wiring diagrams, and crimp specifications
- Coordinate in-process quality checks including pull-force tests, continuity tests, and visual inspections
- Maintain production records, rejection logs, and NCR documentation
- Identify and resolve production issues related to crimping defects, connector failures, and dimensional errors
- Collaborate with engineering for design changes, engineering change orders (ECO), and first-article builds

Ensure 5S standards and safety compliance on the harness production floor

Key Deliverables

- Harness line output vs. scheduled production




- Crimping and assembly defect rate
- First-time-right percentage on continuity testing
- On-time completion of work orders
- Operator skills certification progress

Required Qualifications & Skills

- Diploma or Bachelor's degree in Electrical/Electronics Engineering
- Familiarity with IPC/WHMA-A-620 standards and harness assembly documentation

- Thorough knowledge of harness assembly processes including Cable cutting & stripping, crimping, Soldering & Moulding.
- Ability to read wiring diagrams, schematics, and harness drawings
- Knowledge of crimping machine setup and qualification
- Problem-solving capability for assembly and quality issues
- Team leadership and operator training skills
- Positive documentation and production reporting skills

Experience

- 3-6 years of experience in wire harness or cable assembly manufacturing

📌 Assistant Manager (Bhiwadi)
🏢 Orient Cables
📍 Bhiwadi