Deliver Continuous Improvement projects through structured analysis and improve plant performance metrics
Provide support to CI project leaders in creating project plans, analytics, conducting observation studies, develop control plans to ensure on time project delivery.
Design and implement change management events in line with CI roadmap
Support in driving the technical and analytical capability building for the plant to achieve operational excellence
Support the Plant OPEX lead in execution of Plant OPEX strategy
Identify Improvement areas and plan improvement projects and CI initiatives for the plant
Create an assessment structure to measure the effectiveness of CI initiatives vis-a-vis the envisaged project outcome
Plan & Align resources (reading modules) for technical trainings and provide support as needed
Facilitate cross functional focussed Improvement projects using Lean and Six Sigma complex problem-solving methodology.
Analyse Continuous Improvement project data using Six Sigma statistical tools and conduct Gemba observation studies for cause validation and improvement actions.
Facilitate and develop detailed project plans along with project leaders for Lean and Six Sigma improvement projects
Coordinate and follow up for action plans and ensure on time delivery of CI projects
Monitor
daily project wise actionable/observation studies/trials and the project participation of the stakeholders through various systemic methods
Monitor and communicate project status periodically to all stakeholders
Facilitate Small Group Activity (Quality Circle) teams for Problem Solving.
Facilitate implementation of Kaizen to drive small improvements across the plant




Facilitate implementation of Best Practice Replication across the plants
Facilitate implementation of Low-cost Engineering control solutions to sustenance of improvements
Conduct Value Stream Mapping, Bottleneck Process studies for Improvements
Lead implementation of Lean Daily Management system and Tier Reviews to drive Autonomous Shopfloor performance improvements across the plant
Creation of training modules for various CI skill sets
(
Lean,Six Sigma
,
Kaizen,TPM
)
Plan and Execute Six Sigma, Lean, Kaizen, TPM trainings.
Execute and support in imparting Technical Trainings as per training Calendar
Facilitate weekly Project Reviews with Plant Project team, Plant Mfg Head, Plant Head, Plant Opex Lead, OPEX Program Manager and Global OPEX Head
Facilitate monthly Plant Steering committee reviews
Escalate delays, challenges and non-compliances in implementing various CI initiatives to Plant Mfg Head, OPEX Program Manager and Plant Head.
Create CI Projects Dashboard for Review by Plant Head and Top management
Conduct GEMBA walks with HODs to regularly identify potential areas of improvements and track the implementation of the same.
Conduct Gemba Kaizen Idea Workshops and Kaizen initiatives across the plant
Collaborate with all relevant stakeholders in executing, monitoring and tracking of Technical Training
Train the people across all departments on Gemba Kaizens to develop CI culture.
Support in design and execution of Quarterly Kaizen Events, yearly Six Sigma Project competitions for employees.
Identify & develop project teams for analytics and sustenance of improvements
Qualification - MBA in Operations and BE/BTECH Mechanical
Experience - 5-8 Years

📌 Lead Operational Excellence Dahanu, Acg Capsules (India)
🏢 ACG
📍 India