24 Sep
|
Stonex India
|
Kishangarh
24 Sep
Stonex India
Kishangarh
Key Responsibilities
- Take ownership of the day-to-day performance of thin wire machines and associated production activities.
- Translate the production plan into practical machine schedules based on available capacity, material and manpower.
- Ensure correct machine preparation, wire installation, alignment, tensioning and operating settings before production.
- Monitor cutting/processing conditions and make appropriate operating adjustments to maintain reliable performance.
- Track wire breakage, machine stoppages, abnormal vibration, dimensional variation and other operating deviations.
- Control wire, slurry/processing consumables and other machine-related inputs to minimize avoidable consumption and loss.
- Ensure material is processed according to the required thickness, dimensions, finish and production specifications.
- Review machine-wise output and identify reasons for shortfall, idle time or inconsistent performance.
- Work with Maintenance to plan servicing and resolve mechanical, electrical or control-related machine issues.
- Ensure critical spares, tools and operating consumables are available to prevent unnecessary production interruptions.
- Establish effective shift handover practices, including machine condition, pending issues, output and material status.
- Guide machine operators on correct operating practices, machine care, basic troubleshooting and safe working methods.
- Evaluate operator performance and identify training requirements to improve machine handling and process consistency.
- Coordinate with Quality on process deviations, product complaints, dimensional issues and corrective actions.
- Maintain machine-wise production, downtime, wire-consumption and breakdown records and submit periodic reports.
- Investigate recurring wire breakage, uneven cutting, poor productivity and other process issues through structured root-cause analysis.
- Implement improvements in machine settings, work methods, changeover practices and consumable utilization wherever appropriate.
- Ensure compliance with safety procedures, PPE requirements, 5S and housekeeping standards around the machine area.
- Participate in trials and commissioning of new machines, tools, wires or process methods and document results.
- Support management in improving production capacity, operating cost, equipment reliability and overall process discipline.
Qualifications & Experience
- Diploma / ITI / B.E. / B.Tech. in Mechanical, Production, Electrical or a relevant technical discipline.
- 5+ years of experience in machine-intensive manufacturing or stone-processing operations, with supervisory experience preferred.
- Practical exposure to wire-based cutting/processing machinery or similar precision production equipment will be preferred.
- Experience in machine scheduling, operator supervision, breakdown coordination and production reporting.
- Ability to understand machine parameters, production data and basic maintenance requirements.
📌 Thin Wire Manager (Kishangarh)
🏢 Stonex India
📍 Kishangarh