- Understanding the design and receiving the PDRN file document from Controls Design dept.
- Examine the PDRN file and ensure all the documents are received as per intended purpose and make MOM.
- Offline Program preparation (PLC/HMI etc.) and ready before Power ON.
- Offline Testing (PLC/HMI/Servo/Printer/Load cell/LVDT etc.) and prepare the Special Device Testing document.
- Coordinating with SCADA/ROBOT/VISION Team and provide Tags for doing the offline program
- Power ON and do the IO check & safety Validation and document it.
- Dry Run (Manual/Step/Auto Mode running the machine without customer components) and Poka yoke/Cycle time/Data log & Traceability/Key deliverables from customer need to be achieved 100%.
- Troubleshooting of Pneumatic, Hydraulic, PLC, Servo, Vision, Robot, SCADA and other control systems.
- Auto mode testing with component along with Mechanical team.
- Pre MQ1 check List need to be prepared and shared to customer before their visit.
- Do the MQ1 along with mechanical & customer and get the MQ1 Signed off copy as per time line.
- Prepare and share RCA report and Lesson learnt documents with respect Failure and repeated issues.
- Machine Installation and commissioning at site
- Do the MQ2 along with mechanical & customer and get the MQ2 Signed off copy as per time line.
- Prepare the Machine Manual (Trouble Shooting and HMI Navigation) and give it to Controls Design Dept.
- Handover the Project to After Sales and service dept. after the MQ2 Signed off