- Monitor welding operations as per approved SOP, Work Instructions, and Control Plan .
- Ensure welding parameters such as current, voltage, weld time, pressure and other specified parameters are maintained.
- Ensure correct welding sequence, fixture setting and component positioning.
- Monitor weld quality and identify defects such as weld spatter, burn-through, improper fusion, weak weld, missing weld and weld position shift.
- Reduce downtime, rejection, rework and material wastage.
- Ensure smooth changeover and startup of welding lines.
- Ensure products are manufactured according to drawing, specifications and customer requirements.
- Monitor welding quality through defined inspection methods.
- Ensure proper implementation of Control Plan and inspection standards.
- Control weld-related rejection and rework.
- Perform Root Cause Analysis / Why-Why Analysis for process defects.
- Implement corrective and preventive actions and verify their effectiveness.
- Support customer complaint analysis and corrective actions.
- Ensure 100% PPE compliance
- Maintain 5S and visual management
- Implement Kaizen, Poka-Yoke and process improvement activities.