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To lead industrial automation initiatives within the Process Engineering function by developing, implementing and maintaining PLC/HMI/SCADA-based automation systems, robotics, vision systems and manufacturing data acquisition systems, that improve manufacturing efficiency, process capability, quality, traceabilit, and productivity across Lithium-Ion Battery, Lead-Acid Battery and Inverter manufacturing operations through digitalization and continuous improvement.

- Design, program, commission, and maintain PLC, HMI, SCADA, VFD, servo, robotics, machine vision and industrial communication systems.
- Drive automation for Lithium-Ion Battery, Lead-Acid Battery, and Inverter manufacturing to improve OEE, quality, productivity, traceability and process reliability.
- Lead NPI, pilot builds, machine integration, process validation and production ramp-up activities.
- Develop and optimize PLC logic, HMI, data acquisition, recipe management, alarms and safety interlocks.
- Integrate manufacturing equipment with MES, SCADA, IoT, barcode/RFID and database systems for digitalization.
- Troubleshoot automation issues, perform RCA/CAPA and minimize equipment downtime.
- Collaborate with cross-functional teams and machine suppliers to implement automation and continuous improvement projects.
- Maintain automation documentation, software backups, SOPs, and validation records, while ensuring compliance with QMS, EHS and electrical safety standards.

Technical Competencies

- Proficient in PLC programming (Siemens TIA Portal, Allen-Bradley, Mitsubishi, Omron, Schneider, Delta) and HMI/SCADA (WinCC, Wonderware, Ignition, FactoryTalk, iFIX).
- Knowledge of industrial communication protocols (Profinet, Profibus, Ethernet/IP, Modbus, OPC UA), servo/VFDs, robotics,



and motion control.

3.

Experience with machine vision, barcode/RFID, MES integration, SQL, Industry 4.0, and manufacturing data acquisition.

- Familiarity with AutoCAD Electrical/EPLAN, control panel design, instrumentation, sensors, actuators, and automation analytics (Python/VBA).

Soft Skills

- Strong analytical, troubleshooting, and root cause analysis skills.
- Effective communication, cross-functional collaboration, and stakeholder management.
- Good project planning, execution, documentation, and presentation skills.
- Ownership-driven, adaptable, and focused on continuous improvement and innovation.
- Leadership and mentoring skills with a strong commitment to safety, quality, and timely project delivery.

4-5Yrs To lead Process Engineering activities for PCB manufacturing by establishing robust and capable manufacturing processes across SMT, THT, wave soldering, selective soldering, reflow soldering, conformal coating, ICT/FCT/BON, burn-in and final assembly operations. The role is responsible for improving First Pass Yield (FPY), solder joint quality, process capability, productivity, line efficiency, and manufacturing capacity through data-driven process optimization, root cause analysis and Lean Manufacturing,



while supporting successful industrialization of new products and sustaining world-class manufacturing performance.

- Develop, validate, and optimize PCB assembly processes including SMT, THT, reflow/wave soldering, conformal coating, ICT/FCT, and final assembly, while ensuring ESD compliance.
- Lead NPI, pilot builds, process validation, and production ramp-up activities.
- Improve FPY, process capability, productivity, line efficiency, capacity, and quality through process optimization.
- Optimize reflow and wave soldering processes to achieve reliable solder joints and product quality.
- Drive RCA, CAPA, Kaizen, Poka-Yoke, and Lean initiatives for continuous improvement.
- Prepare and maintain SOPs, WIs, PFMEA, Control Plans, and validation documents.
- Collaborate with Design, Quality, Production, Maintenance, and suppliers to stabilize and improve manufacturing processes.
- Ensure compliance with IPC standards, QMS, EHS, and ESD requirements.

Technical Skills

- Strong knowledge of SMT, THT, reflow/wave/selective soldering, conformal coating, ICT/FCT, and PCB assembly.
- Hands-on experience in process optimization, solder profiling, process validation, defect analysis, and yield improvement.
- Proficient in PFMEA, Control Plan, SOP/WI, SPC, Cp/Cpk, RCA, 8D, CAPA, and NPI.

4.

Experience in line balancing, cycle time optimization, productivity improvement, and IPC standards, ESD, AOI/SPI, X-ray, Lean, and Kaizen.

Soft Skills

- Strong analytical, troubleshooting, and problem-solving skills.
- Effective communication, cross-functional coordination, and teamwork.
- Ownership-driven with a focus on quality and continuous improvement.
- Positive project management, documentation, presentation, and mentoring skills.

4-5Yrs

📌 Engineer-PE (Haridwar)
🏢 StepsWorths Consultancy Services
📍 Haridwar