Responsibilities

- Design and optimize assembly line layouts, including pneumatic automation systems such as actuators, valves, and control logic for semi-automated manufacturing processes.
- Develop Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs;), and equipment specifications to integrate automation systems with production workflows.
- Conduct risk assessments, safety evaluations, commissioning, and troubleshooting activities related to fluid dynamics, hydraulics, pneumatics, and manufacturing equipment.
- Perform time studies, workflow analyses, and capacity planning to drive cycle time reduction, productivity improvement, and throughput optimization.
- Ensure compliance with Environment, Health & Safety (EHS) standards by conducting risk assessments, implementing safe work practices, and supporting sustainability initiatives aligned with ESG frameworks.
- Maintain compliance with automotive and manufacturing quality standards, including IATF 16949 and ISO 9001.
- Collaborate with R&D; and cross-functional teams to evaluate manufacturability and implement Design for Assembly (DFA) improvements during new product development.
- Support assembly line scale-up activities, MES integration, and continuous improvement initiatives to enhance operational efficiency.

Requirements

- Bachelor's Degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related discipline.




- Minimum 7-10 years of experience in process design, manufacturing engineering, or industrial engineering within a production environment.
- Lean Six Sigma Green Belt or Black Belt certification is preferred.
- Strong expertise in machine design, including proficiency in 3D CAD/CAM tools, material selection, and standard component selection.
- Hands-on experience in PLC programming, pneumatic system design, and industrial automation technologies.
- Practical knowledge of Statistical Process Control (SPC), Root Cause Analysis (RCA), and data analysis tools such as Minitab and Excel.
- Experience with assembly line design, process scale-up, MES integration, and manufacturing best practices.
- Working knowledge of molding, coil winding, and assembly manufacturing processes.
- Familiarity with automotive quality standards, manufacturing safety requirements, and continuous improvement methodologies.
- Solid communication, problem-solving, stakeholder management, and leadership skills, with the ability to collaborate effectively with suppliers and cross-functional teams.

Preferred Experience

- Automotive, industrial manufacturing, electromechanical, or precision engineering environments.
- High-volume assembly and automated production lines.
- Continuous improvement, lean manufacturing, and operational excellence initiatives.

📌 Assistant Manager / Senior Engineer, Process Engineering (Noida)
🏢 IMI
📍 Noida